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TOX PRESSOTECHNIK EQe-K - User Manual

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Original operating instructions
TOX
®
-ElectricPowerDrive
EQe-K
TOX
®
PRESSOTECHNIK
Riedstrasse 4
88250 Weingarten / Germany
www.tox-pressotechnik.com
Edition:09/23/2021, Version: 2
GmbH & Co. KG

Table of Contents

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Summary

1 Important Information

1.1 Legal note

Legal and copyright information regarding the manual and its content.

1.2 Exclusion of liability

Details on the manufacturer's liability and guarantees for the publication's accuracy.

1.3 Conformity

Statement on product compliance with EU guidelines and reference to declaration.

1 Important Information

1.4 Validity of the document

Information on the manual's currency and potential technical changes.

1.5 Gender note

Explanation regarding gender-neutral language usage in the manual.

1 Important Information

1.6 Displays in the document

Explanation of how warnings, notes, and highlighted texts are presented.

1.6.1 Display of warnings

Defines DANGER, WARNING, CAUTION, and NOTE signs and their meanings.

1 Important Information

1.6 Displays in the document

Explanation of how warnings, notes, and highlighted texts are presented.

1.6.2 Display of general notes

Explains the meaning and usage of general notes in the document.

1.6.3 Highlighting of texts and images

Details how texts and images are highlighted for clarity and orientation.

1 Important Information

1.7 Contact and source of supply

Provides contact details for the manufacturer and information on obtaining spare parts.

2 Safety

2.1 Basic safety requirements

Fundamental safety rules to be followed for safe operation and maintenance of the product.

2.2 Organizational measures

Measures related to company organization and personnel for ensuring safety.

2.2.1 Safety requirements for the operating company

Responsibilities of the operating company regarding safety regulations and personnel training.

2 Safety

2.2 Organizational measures

Measures related to company organization and personnel for ensuring safety.

2.2.2 Selection and qualifications of personnel

Criteria for selecting and qualifying personnel for safe operation and maintenance.

2 Safety

2.3 Fundamental hazard potential

Overview of potential hazards associated with the product's operation.

2.3.1 Electrical hazards

Safety precautions related to electrical hazards during operation and maintenance.

2.3.2 Thermal hazards

Precautions for avoiding burns from hot surfaces during operation.

2 Safety

2.3 Fundamental hazard potential

Overview of potential hazards associated with the product's operation.

2.3.3 Pneumatic hazards

Safety measures for pneumatic systems and connections.

2.3.4 Contusions

Measures to prevent injuries from crushing or impact during operation.

2.3.5 Hydraulic hazards

Safety precautions for hydraulic systems and connections.

2 Safety

2.3 Fundamental hazard potential

Overview of potential hazards associated with the product's operation.

2.3.6 Electromagnetic hazards

Considerations for electromagnetic fields and their potential effects.

2.3.7 Laser

Safety instructions for products equipped with lasers to prevent eye injury.

2.3.8 Hazardous substances

Safety requirements for handling chemical substances and hazardous materials.

2 Safety

2.3 Fundamental hazard potential

Overview of potential hazards associated with the product's operation.

2.3.9 Noise

Measures to mitigate risks associated with noise exposure during operation.

2.4 Safety symbols

Explanation of safety symbols used on the product and their meanings.

3 About this product

3.1 Intended use

Description of the product's intended applications and technical uses.

3.1.1 Safe and correct operation

Guidelines for operating the product safely and as intended.

3 About this product

3.1 Intended use

Description of the product's intended applications and technical uses.

3.1.2 Foreseeable misuse

Identification of potential misuse scenarios and associated responsibilities.

3.1.3 Substances harmful to the wetting properties of lacquers (LABS)

Information on the absence of specific lacquer-harmful substances.

3.2 Product Identification

Details on how to identify the product and its components.

3.2.1 Position and content of the type plate

Location and explanation of the information found on the product's type plate.

3 About this product

3.3 Product overview and function description

Overview of the product's components and their operational principles.

3.3.1 Servo controller

Description of the servo controller's role in managing the drive.

3 About this product

3.4 Optional equipment

Description of available optional accessories and features for the product.

3.4.1 Safety brake (optional)

Details on the optional safety brake and its function.

3.4.2 Motor holding brake (optional)

Explanation of the optional motor holding brake and its purpose.

3 About this product

3.4 Optional equipment

Description of available optional accessories and features for the product.

3.4.3 Fan (optional)

Information about the optional fan for cooling the servo motor.

3.4.4 Automatic grease unit (optional)

Details on the optional automatic grease unit for continuous lubrication.

3 About this product

3.4 Optional equipment

Description of available optional accessories and features for the product.

3.4.5 Design dust-tight and protected against water jets (IP65) (optional)

Features of the optional IP65 version regarding dust and water protection.

4 Technical data

4.1 Electrical connection

Specifications for the product's electrical connections and protection class.

4.2 Ambient temperature

Recommended and maximum ambient temperature ranges for operation.

4.3 Relative humidity

Permissible relative humidity levels for product operation.

4.4 Interfaces

Information on the product's various interfaces and connections.

4.5 Torques for the installation

Prescribed tightening torques for fastening screws during installation.

5 Transport and storage

5.1 Safety during transport

Essential safety measures to be taken when transporting the product.

5 Transport and storage

5.2 Lifting device

Instructions and methods for safely lifting the product using appropriate devices.

5 Transport and storage

5.3 Storage when not in use

Guidelines for storing the product safely when it is not in use.

5.4 Dispatch for repair

Procedure for sending the product to the manufacturer for repair.

6 Installation

6.1 Safety during installation

Critical safety precautions to be followed during the installation process.

6 Installation

6.2 Drive connections

Details and diagrams of the drive's electrical and sensor connections.

6.2.1 Connections TOX-EdgeUnit

Specifics on the connector pinouts and functions for the TOX®-EdgeUnit.

6 Installation

6.3 Installing drive

Step-by-step instructions for mounting and installing the drive unit.

6 Installation

6.4 Installing air balance for IP65 version (optional)

Procedure for installing the air balance feature for the IP65 version.

7 Commissioning

7.1 Safety during the commissioning

Essential safety measures before and during the system commissioning.

7.1.1 Safety device

Ensuring all safety equipment is properly assembled and functional for commissioning.

7 Commissioning

7.2 Requirements for the commissioning

Prerequisites and checks necessary before commissioning the system.

7.3 Parameterizing, Visualizing, Operating

Overview of the process for parameterizing, visualizing, and operating the component.

8 Operation

8.1 Safety in operation

Critical safety precautions to follow during the normal operation of the product.

8.2 Requirements for operation

Conditions and checks required to ensure safe and proper operation.

8 Operation

8.3 Operating drive

Factors influencing the drive's operation, including purpose, system, and tooling.

9 Software

9.1 Parameterizing, Visualizing, Operating

How to parameterize, visualize, and operate the component using software.

10 Troubleshooting

10.1 Safety during troubleshooting

Safety guidelines to follow before and during troubleshooting activities.

10 Troubleshooting

10.2 Searching for causes of fault

Table identifying common faults, their possible causes, and corrective measures.

10 Troubleshooting

10.3 Detecting faults TOX-EdgeUnit

Guide to identifying and interpreting error blink codes from the TOX®-EdgeUnit.

11 Maintenance

11.1 General information

General guidelines and safety principles for performing maintenance on the product.

11 Maintenance

11.2 Safety during maintenance

Critical safety warnings and precautions for maintenance procedures.

11 Maintenance

11.3 Requirements for maintenance

Prerequisites and steps for preparing the system for maintenance.

11.3.1 Set system to maintenance position

Procedure for moving the system to a safe maintenance position.

11 Maintenance

11.4 Lubricating the drive

Instructions for the correct lubrication of the drive unit and its components.

11 Maintenance

11.4.1 Lubrication plan

Table specifying lubrication intervals based on force, stroke length, and quantity.

11.5 Force sensors drive calibration

Procedure for calibrating force sensors on the drive, performed by service personnel.

12 Repairs

12.1 Safety and repairs

Safety guidelines and requirements for performing repairs on the system.

13 Disassembly and Disposal

13.1 Decommissioning

Procedure for taking the plant out of operation for an extended period.

13.2 Shutdown

Steps for permanently shutting down or preparing the system for removal.

13 Disassembly and Disposal

13.3 Disassembling

Instructions for dismantling the system into its recyclable constituent parts.

13.4 Disposal

Guidelines for the environmentally compliant disposal of the machine and its components.

14 Appendices

14.1 DECLARATION OF INCORPORATION

Official declaration of the product's conformity with EU directives.

TOX PRESSOTECHNIK EQe-K Specifications

General IconGeneral
BrandTOX PRESSOTECHNIK
ModelEQe-K
CategoryDC Drives
LanguageEnglish

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