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Toyota 1991 Camry User Manual

Toyota 1991 Camry
199 pages
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Pub. Name
Pub. No.
’91 Camry Repair Manual
RM199U
Automatic Transmission
Applicable Model
A540E
A540H
’91 Camry
FOREWORD
This repair manual covers Disassembly, Inspection and As-
sembly procedures for the following Automatic Transaxles:
For On-vehicle Servicing (Inspection, Adjustment, Trouble-
shooting, Removal and Installation) of Automatic Transaxle,
refer to the repair manual for the applicable vehicle model.
All information contained in this manual is the most up-to-data
at the time of publication. However, specifications and proce-
dures are subject to change without notice.
TOYOTA MOTOR CORPORATION

Table of Contents

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Toyota 1991 Camry Specifications

General IconGeneral
BrandToyota
Model1991 Camry
CategoryAutomobile
LanguageEnglish

Summary

FOREWORD

Applicable Transaxle Models

Lists applicable automatic transmission models for the manual.

HOW TO USE THIS MANUAL

Repair Procedures Overview

Describes the typical structure of repair operations in the manual.

Cautions, Notices, and Hints

Explains the meaning and presentation of cautions, notices, and hints.

GENERAL REPAIR INSTRUCTIONS

Precoated and Non-Reusable Parts

Defines parts that must be replaced or recoated after use.

Vehicle Jacking and Support Safety

Details safety precautions when jacking and supporting a vehicle.

SPECIAL SERVICE TOOLS (SST)

SST List and Illustrations

Lists special service tools (SST) with part numbers and illustrations.

STANDARD BOLT TORQUE SPECIFICATIONS

How to Determine Bolt Strength

Explains how to identify bolt strength based on markings.

Specified Torque for Standard Bolts

Provides a detailed table of torque specifications for various standard bolts.

AUTOMATIC TRANSAXLE (A540E) SPECIFICATIONS

Oil Pump Specifications

Details specifications for the oil pump assembly.

Direct Clutch Specifications

Provides specifications for the direct clutch.

Forward Clutch Specifications

Lists specifications for the forward clutch.

AUTOMATIC TRANSAXLE (A540H) SPECIFICATIONS

Differential Specifications

Provides specifications related to the differential assembly.

Valve Body Spring Specifications

Lists specifications for valve body springs.

AUTOMATIC TRANSAXLE OPERATION

Planetary Gear Unit Components

Illustrates the planetary gear unit and its components.

Hydraulic Control System Description

Explains the hydraulic control system for A540E and A540H transaxles.

COMPONENT PARTS HANDLING

General Assembly Guidelines

Offers general guidelines for the assembly process.

General Cleaning Notes

Gives notes on cleaning disassembled parts.

SECOND COAST BRAKE PROCEDURES

Second Coast Brake Disassembly and Inspection

Details disassembly, inspection, and assembly steps for the piston.

COMPONENT PARTS REMOVAL

Transaxle Components Overview

Shows an exploded view of transaxle components for removal.

SEPARATE BASIC SUBASSEMBLY AND REMOVAL

Remove Transfer Assembly

Details the procedure for removing the transfer assembly.

Remove Oil Pan and Gasket

Provides steps for removing the oil pan and gasket.

Measure Second Coast Brake Piston Stroke

Guides on measuring the piston stroke of the second coast brake.

OIL PUMP PROCEDURES

Oil Pump Disassembly and Inspection

Details disassembly, inspection, and assembly steps for the oil pump.

DIRECT CLUTCH PROCEDURES

Direct Clutch Disassembly and Inspection

Details disassembly, inspection, and assembly steps for the direct clutch.

FORWARD CLUTCH PROCEDURES

Forward Clutch Disassembly and Inspection

Details disassembly, inspection, and assembly steps for the forward clutch.

FRONT PLANETARY GEAR PROCEDURES

No. 1 One-Way Clutch and Sun Gear Disassembly

Details disassembly, inspection, and assembly of the one-way clutch and sun gear.

Planetary Ring Gear Inspection

Guides on inspecting the planetary ring gear bushing.

REAR PLANETARY GEAR PROCEDURES

No. 2 One-Way Clutch Disassembly

Details disassembly and inspection of the No. 2 one-way clutch.

Rear Planetary Gear Thrust Clearance

Guides on measuring rear planetary gear thrust clearance.

FIRST AND REVERSE BRAKE PROCEDURES

First and Reverse Brake Inspection

Guides on inspecting the first and reverse brake components.

OVERDRIVE UNIT PROCEDURES

Overdrive Brake Disassembly

Details disassembly and inspection of the overdrive brake.

Overdrive Direct Clutch Disassembly

Details disassembly and inspection of the overdrive direct clutch.

VALVE BODY PROCEDURES

Valve Body Disassembly

Details disassembly steps for the valve body.

Valve Body Springs Specifications

Lists specifications for valve body springs.

DIFFERENTIAL ASSEMBLY PROCEDURES

Differential Case Disassembly and Assembly

Details disassembly and assembly of the differential case.

Differential Side Gear Backlash Adjustment

Guides on checking and adjusting backlash for front differential gears.

TRANSFER (A540H) COMPONENT PARTS

Transfer Disassembly Procedures

Details disassembly steps for transfer components.

Driven Pinion Bearing Cage Procedures

Details disassembly and assembly of the pinion bearing cage.

Transfer Right Case Procedures

Details disassembly and assembly of the transfer right case.

Ring Gear Mounting Case & Center Differential Case Procedures

Details disassembly and assembly of these case components.

Transfer Left Case Procedures

Details disassembly and assembly of the transfer left case.

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