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Toyota 7FG35 User Manual

Toyota 7FG35
203 pages
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103034-O
OPERATOR’S MANUAL
MANUAL DEL OPERADOR
FAHRERS HANDBUCH
MANUEL POUR L’OPERATEUR
7FG35,40,45
7FD35,40,45
7FGK40
7FDK40
7FGA50
7FDA50
Publication No. A4018-4 PRINTED IN JAPAN
English
Español
Deutsch
Français

Table of Contents

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Toyota 7FG35 Specifications

General IconGeneral
BrandToyota
Model7FG35
CategoryForklifts
LanguageEnglish

Summary

ENGLISH

Note to Operators and Supervisors

Manual explains proper operation and maintenance of Toyota industrial vehicles.

Before Initial Operation

Important safety and operational guidelines before starting.

Precautions for SAS Models

SAS System Features

Description of active rear stabilizer and fork leveling controls.

SAS System Operation and Failure

SAS System Failure Action

Procedures to follow if the SAS system malfunctions.

Main Components and Controls

Driving Controls (Clutch Models)

Identifies levers and pedals for clutch-equipped forklifts.

Instruments and Indicators

Integrated Monitoring Center

Explains dashboard indicators and warning lamps.

Instrument Details

Engine Oil Pressure Lamp

Indicates low engine oil pressure during operation.

Instrument Details (Continued)

Water Temperature Gauge

Monitors the engine's cooling water temperature.

Instrument Details (Continued)

SAS Warning Lamp

Indicates the status of the Stability Assistance System.

Switches and Levers

Ignition Switch Operation

How to use the ignition switch for starting and operation.

Switches and Levers (Continued)

Gear Shift Levers (Clutch Models)

Controls forward/reverse and speed selection for clutch models.

Switches and Levers (Continued)

Tilt Lever and Control

Operation of the tilt lever and automatic fork leveling.

Switches and Levers (Continued)

Automatic Fork Leveling Control

How the automatic fork leveling feature works.

Switches and Levers (Continued)

Parking Brake Lever

Engaging and disengaging the parking brake.

Body Components

Operator's Seat and Suspension

Features and adjustments for the operator's seat.

Body Components (Continued)

Seat Belt and Engine Hood Operation

Seat belt usage and engine hood procedures.

Body Components (Continued)

Fork Adjustments and Draw Bar

Adjusting forks and using the draw bar.

Handling the Toyota DPF-II System (Option)

DPF System Display Indicators

Explanation of the DPF system's indicator lamps.

Pre-Operation Check

Pre-Operation Check Items

List of critical checks before operating the vehicle.

Pre-Operation Check (Continued)

Beneath Vehicle & Tire Inspection

Checking for leaks, damage, tire pressure, and wear.

Pre-Operation Check (Continued)

Hydraulic Oil and Engine Oil Inspection

Checking levels of hydraulic oil and engine oil.

Pre-Operation Check (Continued)

On-Board Vehicle Inspection

Inspecting brake pedal and parking brake.

Pre-Operation Check (Continued)

Pedal Inspections (Clutch/Inching)

Checking clutch, inching, and brake pedal function.

Pre-Operation Check (Continued)

Load Handling & Steering System Checks

Inspecting mast, forks, steering wheel, and SAS.

Before Garaging the Vehicle

Garaging Procedures

Steps to perform before parking the vehicle.

Weekly Maintenance

Weekly Inspection Items

List of components for weekly inspection.

Self Servicing

Changing Tires

Step-by-step guide for replacing tires.

Periodic Maintenance

Periodic Inspection and Maintenance Schedule

Overview of maintenance intervals.

Toyota Genuine Parts Benefits

Advantages of using genuine Toyota parts.

Periodic Maintenance Table

Engine and Lubrication System Maintenance

Maintenance items for engine and lubrication systems.

Periodic Maintenance Table (Continued)

Braking and Load Handling System Maintenance

Maintenance for braking and load handling systems.

Service Data

Lubricant Capacities and Types

Table detailing lubricant specifications.

Service Data (Continued)

Adjustment Value Table

Table of adjustment values for various vehicle settings.

LPG Device (Option)

LPG Device Components

Identification of parts within the LPG system.

Operating LPG-Powered Forklifts

Starting Gasoline/LPG Engines

Procedures for starting dual-fuel engines.

Operating LPG-Powered Forklifts (Continued)

Removing the LPG Tank

Detailed steps for safe LPG tank removal.

Operating LPG-Powered Forklifts (Continued)

Installing the LPG Tank

Detailed steps for safe LPG tank installation.

LPG Properties and Safety Precautions

Information on LPG characteristics and essential safety measures.

Servicing the Regulator

Removing Tar from Regulator

Procedure for cleaning tar from the regulator.

Inspect and Service LPG Forklifts

LPG Gas Leak Checks

Critical procedures for checking LPG gas leaks safely.

Mast Specifications and Rated Capacities

Mast Specification Categories

Defines types of masts and their specifications.

Vehicle Dimensions

Vehicle Dimensions Table

Provides dimensional data for different forklift models.

Recommended Lubricants

Lubricant Recommendations by Brand

A comprehensive table of recommended lubricants from various manufacturers.

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