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Toyota AD 860 User Manual

Toyota AD 860
78 pages
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Table of Contents

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Toyota AD 860 Specifications

General IconGeneral
BrandToyota
ModelAD 860
CategoryPDA
LanguageEnglish

Summary

TOYOTA SERVICE MANUAL

How to Use this Service Manual

Guidance on how to effectively use the service manual, including troubleshooting and repair steps.

Inspection & Repairs Guidelines

Instructions for performing inspections and repairs, emphasizing certified parts and safety.

1. SPECIFICATIONS

2. TROUBLESHOOTING

2-1 Power Supply Issues

Troubleshooting steps for when the embroidery machine's power supply does not turn on.

2-2 Motor Lock Errors

Diagnosing and resolving motor lock errors like SEWING, X, and Y MOTOR LOCK.

2-5 Needle Case Position Error

Steps to address the 'NEEDLE CASE POSITION ERROR', checking sensor and circuit board connections.

2-7 Thread Handling Problems

Troubleshooting thread coming off needle, breaks, and improper tension.

2-16 THREAD CUT ERROR

Troubleshooting the 'THREAD CUT ERROR' message, checking thread sensor and circuit connections.

3. ADJUSTMENT OF MAIN COMPONENTS

3-1 Timing of Needle and Rotary Hook

Adjusting needle lift, rotary hook position, and clearance between needle and hook tip.

3-5 Thread Trimming Timing

Aligning the thread trimming cam timing mark with the base block for correct trimming operation.

3-9 Needle Socket Standby Position

Adjusting the needle socket's standby position for correct needle insertion and removal.

3-14 Limit Sensor Adjustment

Adjusting the X and Y limit sensors to ensure accurate positioning and movement detection.

4. REPLACEMENT OF MAIN COMPONENTS

4-1 Rotary Hook Replacement

Procedures for removing and installing the rotary hook, including alignment and timing checks.

4-4 Needle Case Replacement

Detailed steps for removing and installing the needle case assembly, including sensor components.

4-5 Thread Change Motor Replacement

Guide for replacing the thread change motor, including shaft and gear alignment.

4-12 Sewing Machine Motor Replacement

Steps for replacing the sewing machine motor, including belt tension and pulley alignment.

4-15 Needle Position Circuit Board Replacement

Procedures for replacing the needle position circuit board and sensor plate.

5. TEST MODE SETTING

5-1 Change to the TEST MODE

Steps to enter the TEST MODE by setting dip switches and pressing keys on the operation box.

5-2 How to Operate the TEST MODE

Guidance on navigating through the fifteen steps of the TEST MODE using the operation box keys.