Toyota Dyna100 EE 2012

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Overview

Function Description
Important Technical Specifications
Usage Features
Maintenance Features

This document is the owner's manual for the Toyota Dyna 100/150 series, covering models with the 1KD-FTV engine. It provides comprehensive information on the operation, maintenance, and specifications of the vehicle, aiming to ensure safe and trouble-free motoring.

Function Description

The Toyota Dyna 100/150 is a light commercial vehicle designed for various transport needs. The manual details its core functionalities, including:

Operation of Instruments and Controls: Explains how to use the dashboard instruments, controls, keys, doors, seats, seat belts, steering wheel, mirrors, lights, wipers, gauges, meters, audio system, and air conditioning.
Starting and Driving: Provides instructions for starting the engine, driving in various conditions (including rain and winter), trailer towing, and tips for fuel economy.
Emergency Procedures: Guides users through scenarios like engine not starting, stalling, overheating, flat tires, getting stuck, towing, and emergency stops.
Maintenance: Offers insights into routine maintenance, identifying repair needs, and do-it-yourself maintenance tasks for engine, chassis, and electrical components.
Corrosion Prevention and Appearance Care: Advises on protecting the vehicle from corrosion, washing, waxing, and interior cleaning.

Important Technical Specifications

The manual includes detailed specifications for the Dyna 100/150 models:

Dimensions (mm/in.):

Overall length: Ranges from 4345 (171.1) to 6475 (254.9) depending on the model.
Overall width: 1695 (66.7) or 1900 (74.8) depending on the model.
Overall height: Ranges from 1965 (77.4) to 2150 (84.6) for high roof models.
Wheel base: Ranges from 2300 (90.6) to 3750 (147.6) depending on the model.
Front tread: 1435 (56.5).
Rear tread: 1365 (53.7) or 1500 (59.1) depending on the model.

Weights (kg/lb.):

Gross Vehicle Mass (GVM):
- Dyna 100 Single cab: 3000 (6614)
- Dyna 100 Double cab: 3210 (7077)
- Dyna 150: 3500 (7716)
Maximum Permissible Axle Capacity (MPAC):
- Front: 1800 (3968) for all models.
- Rear: 1800 (3968) for Dyna 100, 2550 (5622) for Dyna 150.
Drawbar load:
- Dyna 100: 110 (243)
- Dyna 150: 115 (254)
Towing capacity:
- Dyna 100: 2000 (4409) with brake, 750 (1653) without brake.
- Dyna 150: 2200 (4850) with brake, 750 (1653) without brake.

Engine:

Model: 1KD-FTV
Type: 4-cylinder in-line, 4-cycle, diesel (with turbocharger).
Bore and stroke: 96.0 × 103.0 mm (3.78 × 4.06 in.).
Displacement: 2982 cm³ (182.0 cu. in.).

Fuel:

Fuel type: Diesel fuel conforming to European standard EN590 (EU area) or diesel fuel with 50 ppm or less sulfur and cetane number 48 or higher (Except EU area).
Fuel tank capacity: 60 L (15.9 gal., 13.2 Imp. gal.) for KDY221/KDY231, 80 L (21.1 gal., 17.6 Imp. gal.) for KDY251/KDY261.

Service Specifications:

Engine oil: ACEA C2 grade, SAE 0W-30 recommended. Capacity: 7.0 L (7.4 qt., 6.2 Imp. qt.) with filter.
Cooling system: Toyota Super Long Life Coolant. Total capacity: 11.5 L (12.2 qt., 10.1 Imp. qt.) with front and rear heaters, 10.7 L (11.3 qt., 9.4 Imp. qt.) with front heater.
Clutch fluid type: SAE J1703 or FMVSS No.116 DOT 3.
Brakes fluid type: SAE J1703 or FMVSS No.116 DOT 3.
Tires: 195/70R15C. Cold tire inflation pressure: 450 kPa (4.50 kgf/cm², 65 psi) for Dyna 100 (front/rear), 450 kPa (4.50 kgf/cm², 65 psi) front and 350 kPa (3.50 kgf/cm², 51 psi) rear for Dyna 150.
Wheel nut torque: 135 N·m (13.8 kgf·m, 100 ft·lbf) for Dyna 100, 365 N·m (37.2 kgf·m, 269 ft·lbf) for Dyna 150.

Usage Features

The manual highlights several features for optimal vehicle use:

Driver's Seat Adjustment: Allows adjustment of seat position, seatback angle, steering wheel angle, and length for comfort and control. Lumbar support is also adjustable.
Power Windows: Electrically operated windows with normal and automatic operation modes, including a window lock switch for passenger windows.
DPF (Diesel Particulate Filter) System: Designed to reduce deposits in exhaust gases through automatic regeneration. Manual regeneration is also possible.
Anti-lock Brake System (ABS): Enhances directional stability and steering performance during sudden braking or on slippery surfaces by preventing wheel lock-up.
SRS Airbag System: Provides supplemental restraint for the driver in severe frontal impacts, working in conjunction with the seat belt.
Child Restraint System: Emphasizes the importance of using appropriate child restraint systems according to ECE No.44 regulation, with specific guidance for baby, child, and junior seats.
Trailer Towing: Provides guidelines for safe towing, including weight limits, hitch bracket recommendations, and driving tips.
Fuel Economy Tips: Offers advice on maintaining proper tire pressure, avoiding unneeded weight, smooth acceleration, and efficient driving habits.

Maintenance Features

The manual details various maintenance aspects:

Regular Maintenance Schedule: Refers to separate "Toyota Service Booklet" or "Toyota Warranty Booklet" for full details.
Do-It-Yourself Maintenance: Provides instructions for checking engine oil, coolant, radiator, condenser, intercooler, draining fuel filter water, checking tire pressure, rotating and replacing tires, installing snow tires/chains, and replacing light bulbs.
Battery Care: Instructions for checking battery condition, adding distilled water, and precautions during recharging.
Fuse Replacement: Guides on identifying and replacing blown fuses.
Air Conditioning Filter Cleaning: Steps to clean both inside and outside air conditioning filters to maintain efficiency.
Engine Access Hole Cover: Instructions for opening and securing the engine access hole cover for maintenance.
Tilt Cab (Single Cab Models): Procedure for tilting the cab to access the engine compartment for maintenance.
Vehicle Identification Number (VIN): Location of the VIN on the front right frame and manufacturer's plate/label.
Engine Number: Location of the engine number stamped on the engine block.
Corrosion Prevention: Advises frequent washing, checking paint and trim, and keeping the interior dry to prevent corrosion.
Used Oil and Filter Disposal: Emphasizes proper disposal of used oil and filters through recycling or service stations.