Toyota FORKLIFT 5FGIO Series User Manual

FOREWORD
This manual covers the service procedures of the TOYOTA FORKLIFT 5FGIO-
30/5FD 7 0 - 30 Series.
Please use this manual for providing quick, correct
servicing of the corresponding forklift models.
These models on the market since August 7986 are subject to minor changes
in September 7986. This manual deals with the models produced in the period
between A
ugust 7 988 and August 7 989 as well as the models as of September
7 989 (after m~nor changes}.
Any change or modifications thereafter will be informed by Toyota
Industrial
Vehicles' Parts & Service News.
For the service procedures of the mounted engine, read the repair manuals
listed below as reference together with this manual.
(Reference)
Repair manuals related to this manual are as follows:
TOY0 TA INDUSTRIAL VEHICLE 4P ENGINE
REPAIR MANUAL (No.
CE604)
TOYOTA INDUSTRIAL VEHICLE 4 Y ENGINE
REPAIR MANUAL (No.
CE602)
TO YO TA INDUS TRIAL VEHICLE 2 J ENGINE
REPAIR MANUAL (No.
CE603)
TO YO TA INDUSTRIAL VEHICLE 7Z ENGINE
REPAIR MANUAL (No. CE60
7)
TO YO TA INDUSTRIAL VEHICLE 5K ENGINE
REPAIR MANUAL (No. CE67
7)
TOYOTA INDUSTRIAL VEHICLE 7 DZ ENGINE
REPAIR MANUAL (No. CE6
18)
(Note: 2 - 3 ton models mounted with 2J, IDZ diesel engine are only available
in designated areas.)
TOYOTA MOTOR CORPORATION

Toyota FORKLIFT 5FGIO Series Specifications

General

Model	5FGIO Series
Category	Compact Loader
Transmission	Automatic
Power Source	Internal Combustion Engine
Tire Type	Pneumatic
Overall Height	2070 mm

Summary

Foreword

General

Exterior Views

Visual identification of the forklift's external components and layout.

Vehicle Listing

Comprehensive list of forklift models, engine types, and drive systems.

Abbreviations

Glossary of technical abbreviations and acronyms used throughout the manual.

Standard Bolt & Nut Tightening Torque

Specifications for proper bolt and nut tightening torques based on size and grade.

Recommended Lubricant Quantity & Type

Guidance on appropriate lubricants, quantities, and types for various components.

Periodic Maintenance

Schedule and procedures for routine inspections and maintenance tasks.

Engine

Engine Performances

Detailed specifications and performance data for different engine models.

Engine Assy Removal

Step-by-step instructions for safely removing the engine assembly.

4P Engine Vehicle (1986.8 ~ 1989.8)

Specific service procedures for the 4P engine in the 1986.8-1989.8 model range.

2J Engine Vehicle (1986.8 ~ 1989.8)

Specific service procedures for the 2J engine in the 1986.8-1989.8 model range.

1Z Engine Vehicle

Specific service procedures for the 1Z engine, covering its operation and maintenance.

Engine Tune-Up

Procedures for adjusting and optimizing engine performance for various models.