Toyota JAT710 User Manual

1
Issued: AUGUST, 2008 Ver. 1.30
Profile Reed System
TOYOTA AIR JET WEAVING MACHINE
INSTALLATION GUIDE
(FIFTH EDITION)
Thank you for purchasing the JAT710 Air Jet Weaving Machine.
This installation guide describes the work required for your weaving machines from their delivery through
installation, including necessary preparations before starting production.
Make preparations according to the time schedule as instructed in this guide so that you can have everything
ready when our service personnel arrive. This will eliminate wasted time and efforts. If preparations are not
completed, our service personnel will have to leave and come back again at a later date.
If you have any questions concerning the installation, please contact us at the following locations:
Notice: Specifications, operating instructions, and dimensions in this manual are subject to change for
improvements without prior notice.
TOYOTA shall take no responsibility for loss, damage, expense or claims for bodily injury or property damage
arising from incorrect usage which is not in accordance with the instructions given in this manual.
Please also understand that we will not be held responsible for the result of operating this machine.
Model JAT710
HEAD OFFICE: TOYOTA INDUSTRIES CORPORATION
TEXTILE MACHINERY DIVISION
1, Toyodacho 2-chome, Kariya-shi, Aichi, 448-8671 JAPAN
PHONE: +81 566 27 5316
FACSIMILE: +81 566 27 5301
TOKYO BRANCH: 29th Floor, Marunouchi Bldg.
4-1, Marunouchi 2-chome, Chiyoda-ku, Tokyo, 100-6329 JAPAN
PHONE: +81 3 5293 2500
FACSIMILE: +81 3 3218 0070
OSAKA BRANCH: Room 506, Toyoda Bldg.
3-11, Minamisenba 4-chome, Chuoh-ku, Osaka, 542-0081 JAPAN
PHONE: +81 6 6251 3543
FACSIMILE: +81 6 6251 3573

Toyota JAT710 Specifications

General

Brand	Toyota
Model	JAT710
Category	Weaving
Language	English

Summary

Chapter S. SAFETY

S.1 Safe Work

General guidelines for safe operation and installation procedures.

S.1.1 Rules for Installation Work

Procedures and precautions for safe installation of the machine.

S.1.2 Rules for Safe Operation

Guidelines for operating the machine safely and handling abnormal situations.

S.1.3 Rules for Maintenance

Procedures and precautions for safe maintenance of the machine.

S.1.4 Rules for Operating or Checking the Electrical Devices

Safety rules for electrical work, including operation and checks.

Chapter 1. PREPARATIONS FOR INTRODUCING THE MACHINE

1.2 Foundation Work

Details on preparing the foundation for machine installation.

1.2.1 Structure of Foundation

1.2.6 Laying Anchor Bolts

1.3 Wiring (for looms other than towel weaving machine)

Electrical wiring requirements for standard looms.

1.3.5 Group Inverter

1.3T Wiring (for towel weaving machine)

Electrical wiring requirements specific to towel weaving machines.

1.3.1 In-plant Electric Facilities

1.3.2 Circuit Breakers

Selection and capacity of circuit breakers for loom protection.

1.3.3 Cable Capacity

Determining appropriate cable sizes based on electrical load.

1.4 Air Compressor

Requirements and considerations for air compressors.

1.4.1 Compressed-air Requirements for Air Jet Weaving Machines and Precautions for Piping

Specifications for compressed air and piping precautions.

1.4.2 Choice of Air Compressor Type and the Number of Compressors

Guidance on selecting the appropriate air compressor type and quantity.

1.4.4 Piping

Chapter 2. INSTALLATION WORK

2.1 Preparations for Installation

Tasks to be completed before starting the main installation process.

2.1.1 Arrangement of Workers

2.2 Installation Work

Procedures for the physical installation of the weaving machine.

2.2.1 Positioning of the Weaving Machine

Steps for correctly positioning the machine in the installation area.

2.2.2 Jobs to be Done before Securing the Legs of the Weaving Machine

2.2.3 Installation

Detailed steps for installing the machine, including leveling.

2.2.4 Wiring and Piping to Weaving Machines

Connecting electrical wiring and pneumatic piping to the looms.

Chapter 3. PREPARATIONS FOR WEAVING START-UP

3.1 Warp-related Preparations

Tasks related to preparing warp beams and yarns for weaving.

3.1.1 Mounting the Warp Beam(s) and Procuring Warp Yarn

Procedures for mounting warp beams and selecting warp yarn.

3.1.2 Preparing the Droppers

3.1.3 Preparing the Healds

3.1.4 Preparing the Reed and Drawing in Warp

Procedures for preparing the reed and drawing in the warp yarns.

3.1.5 Preparations for Selvage Construction

3.2 Weft-related Preparations (Mainly Spun Yarn)

3.2.1 Preparing Weft Yarn and Cheeses

3.3 Lubricants, Cleaning Oil, and Sealant

Chapter 4. APPENDIX

4.1 JAT710 Technical Information

4.2 TMS (TOYOTA MONITORING SYSTEM)

4.2.1 Scope of your work

4.2.2 Network Connection Concept

4.2.3 Network Design

4.2.6 Network Cable Connector Installation Method

4.2.7 Network Cable Connection to JAT710

4.2.8 Connection with Customer’s Network

4.3 TMS Scanner (TOYOTA MONITORING SYSTEM SCANNER)

Information about the TMS Scanner for data collection.

4.3.1 TMS Scanner Overview

4.3.2 Features of TMS Scanner

4.3.3 Connection between Looms and Data Collection Boards (LTB3)

4.3.4 Studying Loom Connection to TMS Scanner PC

4.3.5 Works after Determining TMS Scanner Introduction