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TPS Blue M DC 146 Series - User Manual

TPS Blue M DC 146 Series
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BLUE M
Blue M - - DC 146 Series Industrial Ovens, Models DC, DCW, DCI, DCC
Page 1
INDUSTRIAL OVEN
OPERATION & MAINTENANCE MANUAL
DC 146 SERIES
MODEL No. DCxxx
S/N xxxxxxxxxx, O/N xxxxx
TEMPERATURE CONTROLLER
Blue M Stat 350 Yokogawa UT350
Blue M Pro 350 Yokogawa UP350
Blue M Pro 550 Yokogawa UP550
Blue M Pro 750 Yokogawa UP750
Watlow F4
2821 Old Route 15
New Columbia, PA 17856
570-538-7200 Fax: 570-538-7380
Rev. 04/21/11

Table of Contents

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Summary

Blue M INDUSTRIAL OVEN OPERATION & MAINTENANCE MANUAL

INFORMATION

1.0 COMPANY INFORMATION & ASSISTANCE

Provides contact details and company background for support and service inquiries.

2.0 SAFETY WARNINGS & SYMBOLS

Outlines critical safety warnings, symbols, and precautions for operating the equipment.

3.1 Application & Specifications

Details the oven's applications, models, workspace capacities, and temperature ratings.

3.2 Conditioning Functions

Explains the heating, cooling, and airflow mechanisms employed by the oven.

3.3 Equipment and Control Features

Describes key components, controllers, and optional features integrated into the oven.

3.4 Operating Parameters and Requirements

Specifies the environmental conditions and requirements for safe and optimal oven operation.

4.0 DRAWINGS, INFORMATION, and VENDOR INSTRUCTION LISTINGS

Lists provided drawings, information, and vendor manuals for system components.

5.1 Delivery and Uncrating of Unit

Instructions for inspecting and safely uncrating the oven upon delivery.

5.2 Location and Installation of Unit

Guidelines for selecting an appropriate location and performing the initial installation.

5.3.1 Models DC & DCW

Details the equipment access and features specific to the DC and DCW oven models.

5.3.2 Model DCI

Details the equipment access and features specific to the DCI oven model.

5.3.3 Model DCC

Details the equipment access and features specific to the DCC oven model.

5.4 Exhaust Connection (Models DC & DCW)

Instructions for connecting the exhaust port for Model DC and DCW ovens.

5.5 Water Supply Connections (for Cooling Coil - as applicable)

Procedures for connecting the water supply for the optional cooling coil.

5.6 Inert Gas Supply Connection for Model DCI

Guide for connecting the inert gas supply to the Model DCI oven.

5.7 Inert Gas Supply Connection for Model DCC

Guide for connecting the inert gas supply to the Model DCC oven.

5.8 Chamber Venting for Models DCI & DCC

Explains the chamber venting mechanisms for Models DCI and DCC.

5.9 Compressed Air Supply Connection for Pneumatic Door Lock (Optional)

Instructions for connecting compressed air for the optional pneumatic door lock.

5.10 Power Supply Specifications and Connection

Crucial information on power requirements, voltage, and connection procedures.

5.11 Application of Power

Steps for safely applying power to the oven after installation.

SYSTEMS AND CONTROL

6.1 System Overview

Provides a general overview of the oven's high volume horizontal airflow system.

6.2 Basic Workspace Airflow Description

Explains the airflow path within the oven's workspace for conditioning.

6.3 Adjustment of Air Intake & Exhaust Dampers for Model DC; DCW

Details how to adjust air intake and exhaust dampers for different airflow systems.

6.4 Airflow Description for Models DCI and DCC

Describes the airflow characteristics specific to the DCI and DCC models, including inert gas.

6.5 HEPA & ULPA Filtration for Model DCC

Explains the HEPA/ULPA filtration system used in Model DCC for clean room specifications.

7.1 Model DCI Gas Control System

Details the inert gas system, purge cycles, and flow rates for the Model DCI.

7.2 Model DCC Gas Control System

Describes the inert gas system for the Model DCC, focusing on gas flow adjustment.

8.1 Overview

Introduces the optional oxygen analyzers/transmitters for monitoring chamber atmosphere.

8.2 Equipment Operation

Explains how the oxygen analyzers/transmitters sample process air and determine oxygen concentration.

8.3 Series 2000; 2510 Percent Oxygen Units

Lists specifications for percent oxygen analyzers and transmitters.

8.4 Series 3000; 3510 Trace Oxygen Units

Lists specifications for trace oxygen analyzers and transmitters.

8.5 Analyzer and Transmitter Equipment Differences

Highlights the functional differences between analyzers and transmitters.

8.6 Optional Inert Gas Injection Rate Control

Describes controlling inert gas injection rates using oxygen monitoring.

9.0 ELECTRIC HEATING SYSTEM & CONTROL

Explains the oven's electric heating elements and the heat control circuitry.

10.1 Cooling with Ambient Air - Model DC; DCW

Details how to cool the oven using ambient air by adjusting dampers.

10.2 Cooling with Water-Cooled Coil - Optional

Describes the optional water-cooled coil for enhanced cooling performance.

11.1 Temperature Control

Explains how both non-profiling and profiling controllers manage oven temperature.

11.2 Non-Profiling Type Controllers

Covers the standard non-profiling controllers like Blue M Stat-350 and Yokogawa UT350.

11.3 Profiling Type Controllers - Optional

Details optional profiling controllers such as Blue M PRO series and Watlow F4.

12.0 OVERTEMPERATURE PROTECTION

Explains the function and operation of the Overtemperature Protection (OTP) controller.

OPTIONAL EQUIPMENT AND FEATURES

13.0 PROCESS TIMER - EAGLE SIGNAL B856 (Optional)

Describes the optional Eagle Signal digital process timer for timing cycles.

14.0 24 HR; 7 DAY DIGITAL TIMER - GRASSLIN DIGI 20 E (Optional)

Details the optional Grasslin Digi 20E 24-hour/7-day digital timer for scheduling operations.

15.0 24 HR; 7 DAY DIGITAL TIMER - GRASSLIN FM1 D (Optional)

Details the optional Grasslin FM1D 24-hour/7-day digital timer for scheduling operations.

16.0 DOOR LIMIT SWITCH OPERATION (Optional)

Explains the function of the optional door limit switch for process cycle control.

17.0 ELECTRO - MECHANICAL DOOR LOCK OPERATION (Optional)

Describes the optional electro-mechanical door lock for preventing unauthorized opening.

18.0 PNEUMATIC DOOR LOCK OPERATION (Optional)

Details the optional pneumatic door lock system for securing the oven door.

19.0 LIGHT TOWER OPERATION (Optional)

Explains the optional light tower indicators and their meaning during operation.

20.0 CHART RECORDER (Optional)

Describes the optional chart recorder for logging temperature and other parameters.

CHAMBER OPERATION & MAINTENANCE

21.0 SEQUENCE OF OPERATION

Provides a step-by-step guide for operating the oven, including controller types.

22.1 Maintenance Checks; Procedures

Lists specific maintenance tasks and inspection periods for oven components.

22.2 Preventative Maintenance Schedule; Log

A schedule and log for tracking preventative maintenance activities.

TPS Blue M DC 146 Series Specifications

General IconGeneral
BrandTPS
ModelBlue M DC 146 Series
CategoryIndustrial Equipment
LanguageEnglish

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