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Trak Machine Tools ProtoTRAK SMX K2 - User Manual

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ProtoTRAK
®
SMX
K2, K3, K4 & Retrofit
Safety, Installation, Maintenance, Service & Parts List Manual
Document: P/N 24319
Version: 082718
2615 Homestead Place
Rancho Dominguez, CA 90220-5610 USA
T | 310.608.4422 | F | 310.764.2668
Service Department: 800.367.3165
e-mail: sales@trakmt.com | service@trakmt.com | web:
www.trakmt.com

Table of Contents

Questions and Answers

  • J
    james85Aug 20, 2025
    What to do if Trak Machine Tools ProtoTRAK SMX K2 parts have incorrect dimensions?
    • B
      brewertimothyAug 20, 2025
      If your Trak Machine Tools Power Tool is producing parts with incorrect dimensions, consider the following: * Review the program for errors like transposed numbers or incorrect tool diameters. Ensure you're using ABS SET instead of INC SET when appropriate. * Verify that the configuration file (Code 313) does not show default values. If it does, load a saved configuration file from the floppy disk in the electrics cabinet using Code 141. * Recalibrate the machine, reset the backlash, and check repeatability and positional accuracy. * Consult Machine Tool & Setup Section 4.1.
  • S
    Stephen GonzalezAug 26, 2025
    What to do if axis runs away on Trak Machine Tools Power Tool?
    • Q
      qgrahamAug 26, 2025
      If an axis on your Trak Machine Tools Power Tool is running away, consider these potential causes and solutions: * Reverse directions with codes 321 and 322 if sensors or glass scales are counting in the opposite direction of the motor encoder. * Refer to TRAK Sensors or Glass Scales diagnostic Section 4.6 or 4.7 if the sensor or glass scale is not reading. * See Motor diagnostics Section 4.4 to check for a bad motor encoder.
  • M
    Matthew CooperAug 28, 2025
    Why is there a taper cut on straight line move on Trak Machine Tools Power Tool?
    • D
      daisysilvaAug 28, 2025
      If you observe a taper cut on a programmed straight line move with your Trak Machine Tools Power Tool, the following could be the cause: * Check the adjustment of the X and Y gibs. * Check for any looseness in the setup (tool, tool holder, part, vise, or fixture). * Check repeatability using the Repeatability and Positional Accuracy procedure. Step by step, carefully inspect the drive train for any looseness.
  • Z
    Zachary CarterAug 31, 2025
    What to do if axis will not jog on Trak Machine Tools Power Tool?
    • W
      William JonesAug 31, 2025
      If an axis on your Trak Machine Tools Power Tool will not jog, consider the following: * Check the E-Stop, especially if both axes will not jog. * Shut down the system and wait 10 seconds before rebooting. * If only one axis will not jog, it could indicate a servo drive failure.
  • J
    Justin FreemanSep 2, 2025
    Why is axis motor motion not smooth on Trak Machine Tools Power Tool?
    • J
      James GreenSep 2, 2025
      If your Trak Machine Tools Power Tool's axis motor motion is not smooth, consider the following: * Check the adjustment of the X and Y Gibs. * Make sure that the sensor or glass scale is installed correctly. * Recalibrate the machine. Reset the Backlash. Check Repeatability and Positional Accuracy.
  • M
    Michael RodriguezSep 5, 2025
    Why does Trak Machine Tools ProtoTRAK SMX K2 Power Tool axis slow down?
    • A
      Allison LopezSep 5, 2025
      If your Trak Machine Tools Power Tool axis is slowing down, check the following: * Make sure the Table and Saddle Locks are unlocked. * Make sure all the Way surfaces are getting proper lubrication. * Check the adjustment of the X and Y Gibs. * The factory default for the maximum allowable Arc Accuracy is set at 0.001".
  • R
    Ruben DavisSep 8, 2025
    What to do if Trak Machine Tools ProtoTRAK SMX K2 display blanks?
    • K
      Kimberly ThomasSep 8, 2025
      If the display on your Trak Machine Tools Power Tool blanks out, try the following: * Press any key to turn the screen back on if the screen saver has been activated. * Turn the power switch off, check the computer/ pendant fuses and cable connections if the system has shut down. * Double-check the connection from the computer module to the LCD. * Remove fuse and check continuity if fuse blown in pendant.
  • J
    Jacqueline VegaSep 12, 2025
    How to unlock keyboard on Trak Machine Tools ProtoTRAK SMX K2?
    • C
      Cassandra CurrySep 12, 2025
      If your Trak Machine Tools Power Tool experiences keyboard lockup, here are a few things to try: * Shut down the system and wait 10 seconds to reboot the system, as a voltage drop/spike may have occurred. * Remove the RSG. Turn the system off and then on again. If the problem goes away and then re-appears when the RSG is plugged-in, replace the RSG.
  • C
    Charlene BryantSep 13, 2025
    What causes limited switch error on Trak Machine Tools Power Tool?
    • D
      Deborah ColeSep 14, 2025
      If you're encountering a limited switch error on your Trak Machine Tools Power Tool (optional feature), consider these steps: * Remove and reseat jumpers if limit switch jumpers in cable breakout box are making poor contact. * Reset the Limit Switches using the procedures described above if Limit Switches are triggered. * Check for any pins that are loose, pushed in, or bent to fix poor Limit Switch Cable connection. * Try this Switch 2 limit switch cables on the cable breakout box if Limit Switch failure.
  • L
    Lisa HawkinsNov 16, 2025
    How to fix poor finish on Trak Machine Tools Power Tool?
    • R
      Rebecca RamosNov 16, 2025
      If your Trak Machine Tools Power Tool is producing a poor finish, several factors could be responsible: * Ensure that the table and saddle locks are unlocked, as gib locks should never be used with a CNC machine. * Verify that the X and Y gibs are properly adjusted. * Confirm that the backlash values are not higher than what physically exists in the system, and that nothing is mechanically loose. * Inspect the drive train for any looseness, using the Repeatability and Positional Accuracy procedure. * Visually check all way surfaces for any pocks, scars, or excessive wear. Adjust the gibs if necessary. * Ensure adequate lubrication to ballscrews and way surfaces, checking the lube pump and oil lines. * Check for any looseness in the setup, including the tool, tool holder, par...

Summary

Safety

Safety Precautions

Provides essential safety measures and best practices for operating the machine.

Installation

Installation Instructions & Checklist

A comprehensive checklist covering all steps for a successful machine installation.

Electrical Connection

Essential steps and safety warnings for making the machine's electrical connections.

Troubleshooting by Symptom

Problems Relating to Machining Results

Addresses issues affecting the quality of machined parts, such as surface finish and dimensions.

Problems Regarding the Motion of the Machine

Covers problems related to the machine's axis movement and overall motion control.

Problems Relating to the Operation of the Control

Troubleshoots issues with the CNC control system's interface and functions.

Problem with the Measurements

Addresses inaccuracies and repeatability issues with axis measurements.

Problems with the Machine Tool

Addresses mechanical issues related to the machine's core components.

Diagnostics

Motor Diagnostics

Procedures for diagnosing problems with the motor, encoder, and servo driver systems.

Electrical

Procedures for checking electrical system voltage and fuses.

Service Codes

Explains various service codes for software, setup, and diagnostics.

Procedures for Replacements & Maintenance

Replacements

Provides detailed procedures for replacing major machine components.

Maintenance

Covers essential routine maintenance tasks for the machine.

Installation Procedures

X and Y Ball Screw Installation

Comprehensive procedures for installing the ball screw assemblies for X and Y axes.

Motor;Servo Driver Installation

Instructions for installing the motor and servo driver assemblies.

Z Motor;Ball Screw Assembly

Installation of the Ball Screw

Procedures for installing the Z-axis ball screw assembly.

Trak Machine Tools ProtoTRAK SMX K2 Specifications

General IconGeneral
BrandTrak Machine Tools
ModelProtoTRAK SMX K2
CategoryPower Tool
LanguageEnglish

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