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transnorm TS 1600-90 Helix - User Manual

transnorm TS 1600-90 Helix
90 pages
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TS 1600-90 Helix
Curve belt conveyor
Operating instructions

Table of Contents

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Summary

Further Applicable Documents

EC Declaration of Incorporation

Declares conformity with EC Machinery Directive for the product.

Introduction to the Manual

Purpose of the Document

Outlines the scope and content of the operating instructions.

Manual Validity and Scope

Specifies the applicability of the instructions to users.

Understanding Illustrations

Explains the use of simplified diagrams in the manual.

Using These Instructions

Details symbols and conventions used in the manual.

Copyright and Usage Restrictions

States the copyright ownership and restrictions on document use.

Service and Technical Support

Provides information on technical support and ordering spare parts.

Product Warranty Information

Outlines the terms and conditions of the product warranty.

Safety Guidelines

Safe Operating Conditions

Defines the safe environmental and operational parameters for the machine.

Intended Use of the Machine

Specifies the approved purpose and application of the conveyor system.

Impermissible Operating Conditions

Lists conditions under which the machine must not be operated due to safety risks.

Operator and Integrator Responsibilities

Details the safety obligations of the machine operator and installer.

Minimizing Injury Risks

Provides measures to reduce the risk of accidents and injuries to personnel.

Personnel Qualification Requirements

Specifies the required skills and training for personnel working with the machine.

Remaining Risks and Hazards

Identifies inherent dangers and hazards that persist despite safety measures.

Protective Devices Overview

Machine Protective Devices

Lists and illustrates safety features installed on the conveyor.

Machine Description and Specifications

General Machine Description

Provides an overview of the curve belt conveyor's capabilities and features.

Technical Description of Operation

Explains the operating principle and mechanical design of the conveyor.

Main Machine Dimensions

Shows key physical measurements and variables of the machine.

Detailed Machine Specifications

Details technical data, mechanical and electrical specifications.

Identification of Machine Areas

Identifies and illustrates the main functional areas of the machine.

Machine Parts Identification

Lists and labels the individual components of the conveyor.

Motor Type Information

Describes the standard and optional gear motors used in the machine.

Optional Machine Equipment

Presents available additional features and configurations for the machine.

Transport and Installation Procedures

Machine Delivery Process

Information on how machines are shipped and delivered from the factory.

Unpacking and Initial Inspection

Procedures for safely removing packaging and checking the machine.

Long-Term Machine Storage

Guidelines for storing the machine for extended durations.

Packaging Material Disposal

Instructions for the environmentally sound disposal of packaging components.

Machine Installation Guide

Steps and requirements for setting up the machine at the installation site.

Ground Requirements for Installation

Specifies the necessary foundation and floor characteristics for machine installation.

Permissible Operating Conditions

Details environmental conditions required for safe operation and installation.

In-Company Transport Guidelines

Guidance on moving the machine within the company premises.

Required Auxiliary Transport Equipment

Lists required tools and equipment for machine transport and handling.

Transport with Industrial Truck or Crane

Procedures for lifting and moving the machine using heavy equipment.

On-Site Final Installation

Steps for completing the machine setup and integration at the final location.

General Installation Procedures

General guidance on the assembly and installation process for the conveyor.

Carrying Out Installation Steps

Detailed steps for assembling multi-section machines and adjusting inclination.

Aligning and Anchoring the Machine

Procedures for positioning, leveling, and securing the conveyor.

Electrical Installation and Connection

Instructions for connecting the machine's electrical power supply.

Machine Operation

Initial Machine Commissioning

Initial startup procedures for the machine.

Commissioning After Repair

Steps for starting up the machine after maintenance or repair.

Normal Daily Operation

Description of routine daily operation and switching procedures.

Machine Decommissioning

Procedures for safely shutting down the machine for maintenance or downtime.

Maintenance and Care Procedures

General Maintenance Work

General guidelines for scheduled maintenance tasks.

Motor Maintenance

Specific maintenance requirements for the machine's motor.

Gear Unit Maintenance

Specific maintenance requirements for the machine's gear unit.

Maintenance Schedule Overview

A schedule outlining daily, monthly, and semi-annual maintenance activities.

Lubrication Intervals and Lubricants

Information on lubrication requirements, intervals, and suitable lubricants.

Cleaning and Machine Care

Instructions for cleaning the machine to ensure proper functioning and longevity.

Machine Repairs and Parts

Spare Part Purchasing Guide

Guidance on identifying and ordering replacement parts.

Tools, Equipment, and Supplies for Repairs

Lists necessary tools, auxiliary equipment, and operating materials for repairs.

Tightening Torque Specifications

Specifies correct torque values for screw connections on steel and aluminum parts.

Information on Machine Guards

Information on fixed guards and their purpose in protecting against hazards.

Replacing the Gear Motor

Step-by-step instructions for removing and installing the gear motor.

Belt Tensioning and Adjustment

Procedures for adjusting the conveyor belt tension and alignment.

Side Guide Removal and Installation

Instructions for removing and refitting the machine's side guide.

Bed Demounting and Fitting

Steps for disassembling and reassembling the conveyor bed.

Replacing Flange Bearings

Procedures for removing and installing flange bearings.

Changing the Conveyor Belt

Step-by-step guide for replacing the conveyor belt.

Replacing the Drive Pulley

Instructions for demounting and remounting the drive pulley.

Replacing the Tail Pulley

Procedures for demounting and remounting the tail pulley.

Replacing Belt Edge Holder Parts

Steps for replacing the base components of the belt edge holder.

Fault Clearance and Troubleshooting

Troubleshooting Mechanical Malfunctions

A troubleshooting guide for common mechanical malfunctions and their remedies.

Motor and Gear Unit Faults

Guidance on troubleshooting faults related to the motor and gear unit.

Decommissioning and Disposal

Machine Disposal Procedure

Instructions for safely dismantling and disposing of the machine.

Contact and Support Information

Head Office Contact Details

Contact information for the main company headquarters.

Global Subsidiaries and Partners

Directory of global company locations and partners.

German Service Branches

Contact details for regional service centers in Germany.

transnorm TS 1600-90 Helix Specifications

General IconGeneral
Belt TypeModular Plastic Belt
Load Capacity50 kg/m
Curve Angle90 degrees
TypeHelix Conveyor
Conveying SpeedUp to 2 m/s
Frame MaterialSteel
Belt MaterialPlastic
Speed Range0.2 to 2.0 m/s

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