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Traulsen G-Series Service Manual

Traulsen G-Series
78 pages
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G-Series Reach-In & Pass Thru
Refrigerator & Freezer Service Manual
This manual is applicable for all models using R-450a and R448a
Refrigerants.
2018-2023
TR35731

Table of Contents

Other manuals for Traulsen G-Series

Questions and Answers:

Traulsen G-Series Specifications

General IconGeneral
BrandTraulsen
ModelG-Series
CategoryFreezer
LanguageEnglish

Summary

Introduction to Traulsen G-Series Refrigerators

Serial Tag Identification and Location

Details on the unit's serial tag, its location, and how to read its information.

G-Series Model Number Structure

Explains the coding system used in Traulsen G-Series model numbers for identification.

Traulsen Serial Number Format

Illustrates the standard format of Traulsen serial numbers for equipment tracking.

Refrigerant Types and Terminology

Defines common terms and lists refrigerants used in Traulsen units.

Refrigerant Pressure-Temperature Charts

Provides P/T data for R-450A and R-448A refrigerants for service calculations.

Cabinet Specifications and Dimensions

Details physical dimensions and specifications for different Traulsen cabinet configurations.

Preventative Maintenance Procedures

Unit Inspection and Cleaning Guidelines

Recommended steps for inspecting and cleaning the refrigerator unit to ensure sanitation.

Door Gasket Maintenance and Cleaning

Procedures for inspecting and cleaning door gaskets for optimal seal and longevity.

Condenser Coil Cleaning Instructions

Steps for cleaning the condenser coil to maintain efficient operation and compressor life.

Doors and Hardware Servicing

Hinge Removal and Adjustment Procedures

Guide for removing and adjusting door hinges for proper door alignment and fit.

Door Gasket Replacement Method

Step-by-step instructions for removing and installing door gaskets correctly.

Door Lock Assembly and Adjustment

Exploded view and adjustment steps for the door lock mechanism.

Control System Operation and Diagnostics

Display Interface and Status Icons

Overview of the Traulsen display, its keys, and status icon meanings.

Keypad Operations: Unlock, Setpoint, Defrost

Instructions for unlocking the keypad and performing basic functions like setpoint change.

Decoding Display Symbols and Characters

Guide for interpreting alphanumeric characters displayed on the control unit.

Navigating Control System Menus

Explains how to access and navigate through various submenus in the control system.

Defrost Settings, Modes, and Intervals

Configuration options for defrost cycles, including mode and interval settings.

Diagnostic Menu and Troubleshooting Access

Procedures for accessing the diagnostic menu for system analysis and troubleshooting.

Display and Power Module Access

Steps for safely removing and installing the display and accessing the power module.

Power Module Connections and LEDs

Overview of power module connections, input/output points, and indicator LEDs.

Sensor Location and Testing Procedures

Evaporator and Cabinet Sensor Placement

Diagrams showing the specific locations of temperature sensors within the cabinet.

Sensor Value and Resistance Testing

Methods for testing sensor accuracy using control value and resistance measurements.

Troubleshooting Common Refrigeration Issues

Condensate Overflow Troubleshooting

Identifies common causes and solutions for condensate pan overflow issues.

Compressor Troubleshooting: Terminology and Access

Defines compressor terms and guides on accessing the compressor for inspection.

Compressor Performance Testing and Values

Details on testing compressor windings, resistance, amps, and overload protectors.

Compressor Start/Run Component Testing

Procedures for testing start and run capacitors and related components.

Compressor Failure Diagnostics

Diagnosing locked-up compressors and issues with current climbing above RLA.

Compressor Replacement and Wiring

Steps for replacing the compressor and understanding wiring schematics.

Compressor Start-Up Failure Flowcharts

Flowcharts for diagnosing short cycles and start-up failures.

Evaporator Fan Troubleshooting Guide

Steps for diagnosing and resolving issues with the evaporator fan motor.

Condenser Fan Troubleshooting and Repair

Procedures for troubleshooting and replacing the condenser fan motor.

Thermostatic Expansion Valve (TXV) Issues

Diagnosing and troubleshooting problems related to the TXV metering device.

Refrigeration System Removal Procedures

Instructions for safely removing the condenser assembly and refrigeration system components.

Defrost System Troubleshooting

Diagnosing issues with both off-cycle and electric defrost systems.

General Wiring Diagrams

Refrigerator Off-Cycle Defrost Wiring

Wiring diagram for refrigerator models using off-cycle defrost.

Refrigerator/Freezer Electric Defrost Wiring

Wiring diagram for electric defrost models on refrigerators and freezers.

Lighting Circuit Schematics

Diagrams illustrating the electrical circuits for cabinet lighting.

3-Section Freezer Wiring Diagram

Wiring diagram specific to 3-section freezer configurations.

Traulsen Equipment Warranty Information

U.S. Domestic Warranty Terms and Conditions

Details Traulsen's warranty coverage, period, and exclusions for domestic sales.

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