Make sure the motorcycle is stabilised and adequately supported.
A correctly supported motorcycle will help prevent it from falling.
An unstable motorcycle may fall, causing injury to the operator or damage to the
motorcycle.
1. Thoroughly clean the threaded fixing holes for the brake caliper fixings.
2. Thoroughly clean the threaded part of the fixings and smear the first four threads
with a proprietary copper based grease.
3. Position the caliper over the disc.
4. Secure the brake caliper with the fixings and tighten sufficiently to bring the caliper
into contact its mounting points, while allowing a small amount of lateral movement.
Do not fully tighten at this stage.
5. With the anti-rotation spacer and the rear brake hose positioned as noted for
removal, connect the brake hose to the caliper incorporating new sealing washers on
each side of the hose connections.
6. Make sure the orientation of the brake hoses are as noted for removal. Make sure
that the lug on the anti-rotation spacer is positioned against the lug on the caliper
when tightening the union bolt. Tighten the union bolt to 25 Nm.
1. Brake hose union
2. Sealing washers
3. Brake hose
4. Anti-rotation spacer
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