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Triumph Speed Triple 2002 User Manual

Triumph Speed Triple 2002
384 pages
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Table of Contents

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Triumph Speed Triple 2002 Specifications

General IconGeneral
Displacement955 cc
Bore x Stroke79 x 65 mm
Compression Ratio12.0:1
Transmission6-speed
Final DriveChain
Rear SuspensionSingle shock, adjustable
Front Tire120/70 ZR17
Rear Tire180/55 ZR 17
Engine TypeLiquid-cooled, 4-stroke, inline 3-cylinder
Maximum Torque100 Nm
Fuel SystemFuel injection
IgnitionDigital
FrameAluminium
Front BrakesDual 320 mm disc, 4-piston calipers
Rear BrakesSingle 220mm disc, 2 piston caliper
Dry Weight189 kg (417 lbs)
Fuel Capacity18 liters

Summary

General Information

Full Specification

Detailed specifications for engine, chassis, and electrical components across models.

Torque Wrench Settings

Comprehensive list of torque specifications for various fasteners and components.

Maintenance Schedule

Scheduled Maintenance Chart

Chart outlining recommended maintenance operations based on mileage or time intervals.

Cylinder Head & Camshaft

Cam Cover Removal and Installation

Step-by-step procedure for removing and installing the cam cover.

Cam Chain Tensioner Removal and Installation

Procedures for removing and installing the cam chain tensioner.

Cam Chain Inspection and Installation

Steps for inspecting and installing the cam chain.

Valve Clearances Measurement and Adjustment

Guide to measuring and adjusting valve clearances.

Valve and Valve Stem Seal Removal and Installation

Procedures for removing and installing valves and stem seals.

Clutch

Clutch Cable Removal and Adjustment

Steps for removing and adjusting the clutch cable.

Clutch Disassembly and Assembly

Procedures for disassembling and assembling the clutch.

Friction Plate Inspection

Guide to inspecting friction plates for wear and thickness.

Balancer

Balancer Description and Removal

Description of the balancer and procedures for its removal.

Crankshaft, Rods and Pistons

Engine Removal and Refit Procedures

Step-by-step guide for removing and refitting the engine.

Crankcases Disassembly and Assembly

Procedures for disassembling and assembling the crankcases.

Crankshaft Removal and Installation

Steps for removing and installing the crankshaft.

Connecting Rods Removal and Installation

Procedures for removing and installing connecting rods.

Connecting Rod Big End Bearing Selection and Wear Check

Guide to selecting and checking big end bearings for wear.

Crankshaft Main Bearing and Journal Wear Check

Procedures for checking crankshaft main bearing and journal wear.

Pistons Disassembly and Wear Check

Steps for disassembling pistons and checking for wear.

Cylinder Liners Removal and Installation

Procedures for removing and installing cylinder liners.

Transmission

Selector Shaft, Forks, and Drum Removal

Procedures for removing the selector shaft, forks, and drum.

Input and Output Shafts Assembly

Steps for assembling the input and output shafts.

Input Shaft Disassembly

Procedures for disassembling the input shaft.

Output Shaft Disassembly and Assembly

Steps for disassembling and assembling the output shaft.

Starter Drive Gears and Sprag Clutch Removal

Procedures for removing starter drive gears and the sprag clutch.

Lubrication System

Engine Oil Level Inspection

Procedure for checking and maintaining the engine oil level.

Engine Oil and Filter Change

Steps for changing engine oil and oil filter.

Oil Pump Removal, Inspection, and Installation

Procedures for removing, inspecting, and installing the oil pump.

Sump Removal and Installation

Procedures for removing and installing the engine sump.

Daytona Oil Cooler Removal and Installation

Procedures for removing and installing the Daytona oil cooler.

Speed Triple Oil Cooler Removal and Installation

Procedures for removing and installing the Speed Triple oil cooler.

Fuel System/Engine Management

Sensor and Actuator Locations

Diagram showing locations of sensors and actuators on the motorcycle.

Engine Management System Circuit Diagram

Detailed wiring diagram for the engine management system.

System Diagnostics Overview

Explanation of system diagnostics, DTCs, and diagnostic tool usage.

Diagnostic Checks and Tool Operation

Guide to performing diagnostic checks using the service tool.

Performing Diagnostics

Steps for accessing and performing diagnostic functions.

Check/Adjust Menu Operations

Options available within the Check/Adjust menu.

Adjust Tune Menu

Accessing and using the Adjust Tune menu for engine settings.

Engine Control Module (ECM) Connector Removal and Refitting

Procedures for removing and refitting ECM connectors.

Crankshaft Sensor Fault Diagnosis

Troubleshooting guide for crankshaft sensor faults.

Idle Air Control Valve Fault Diagnosis

Troubleshooting guide for idle air control valve faults.

Fuel Injectors Fault Diagnosis

Troubleshooting guide for fuel injector faults.

Throttle Position Sensor Fault Diagnosis

Troubleshooting guide for throttle position sensor faults.

Purge Valve Fault Diagnosis

Troubleshooting guide for purge valve faults.

Ignition Coils Fault Diagnosis

Troubleshooting guide for ignition coil faults.

Inlet Air Temperature Sensor Fault Diagnosis

Troubleshooting guide for inlet air temperature sensor faults.

Fuel Pump Fault Diagnosis

Troubleshooting guide for fuel pump faults.

Sensor Supply Voltage Fault Diagnosis

Troubleshooting guide for sensor supply voltage issues.

System Voltage Fault Diagnosis

Troubleshooting guide for system voltage faults.

Malfunction Indication Lamp Fault Diagnosis

Troubleshooting guide for malfunction indication lamp faults.

Low Fuel Level Warning Lamp Fault Diagnosis

Troubleshooting guide for low fuel level warning lamp faults.

Cooling Fan Fault Diagnosis

Troubleshooting guide for cooling fan faults.

Coolant Temperature Gauge Fault Diagnosis

Troubleshooting guide for coolant temperature gauge faults.

Tachometer Fault Diagnosis

Troubleshooting guide for tachometer faults.

Throttle Body Balancing Procedure

Guide to balancing throttle bodies using a vacuum gauge.

Cooling System

Rear Suspension - Twin Sided Swinging Arm Versions

Chain Adjustment and Free-movement Inspection

Procedures for chain adjustment and inspecting free movement.

Rear Suspension - Single Sided Swinging Arm Versions

Chain Adjustment (Single Sided)

Procedures for adjusting the chain on single-sided swingarms.

Front Suspension/Steering

Headstock Bearing Check and Adjustment

Procedures for checking and adjusting the headstock bearings.

Braking System

Braking System Safety Precautions

Essential safety precautions for braking system maintenance.

Bleeding Front Brakes and Renewing Fluid

Detailed procedure for bleeding front brakes and renewing fluid.

Electrical System

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