EasyManua.ls Logo

Tronair 5JX1 Series - User Manual

Tronair 5JX1 Series
97 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
OPERATION & SERVICE MANUAL
For Spare Parts, Operations & Service Manuals or Service Needs
Scan the QR code or visit Tronair.com/aftermarket
Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301
1 Air Cargo Pkwy East Web: www.tronair.com
Swanton, OH 43558 Email: sales@tronair.com
5JX1 Series
5J11, 5J21, 5J31, 5J41
Hydraulic Power Units
06/2023 Rev. 04

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Tronair 5JX1 Series and is the answer not in the manual?

Summary

PRODUCT INFORMATION

DESCRIPTION

Details the purpose and function of the Hydraulic Power Unit.

MODEL & SERIAL NUMBER

Identifies the specific unit and its manufacturing details.

MANUFACTURER

Provides contact information for Tronair, Inc.

FUNCTION

Explains the operational role of the Hydraulic Power Unit.

REQUIREMENTS

Outlines necessary conditions for HPU operation.

SAFETY INFORMATION

USAGE AND SAFETY INFORMATION

General guidelines and warnings for safe HPU operation.

EXPLANATION OF WARNING & DANGER SIGNS

Defines hazard symbols and their meanings.

COMPONENT SAFETY FEATURES

Lists built-in safety mechanisms of the HPU.

FUNCTIONAL SAFETY FEATURES

Details safety functions integral to HPU operation.

PERSONAL PROTECTION EQUIPMENT

Specifies required safety gear for operators.

SAFETY GUIDELINES

Provides critical rules for safe HPU use.

GENERAL COMMENT

Notes on HPU intended use and manual compliance.

PREPARATION PRIOR TO FIRST USE

GENERAL

User familiarization with the operator manual.

SERVICING RESERVOIR

Instructions for filling the HPU fluid reservoir.

CONNECTING ELECTRICAL LEADS

Procedure for safely connecting electrical power.

TRAINING

TRAINING REQUIREMENTS

Employer's responsibility for operator training.

TRAINING PROGRAM

Content and scope of operator training.

OPERATOR TRAINING

Essential training for safe HPU operation.

OPERATION

OPERATING PARAMETERS

Conditions and guidelines for HPU operation.

NUMERICAL VALUES

Specifications for fluid, physical dimensions, pump, motor, filters, and hand pump.

LOCATION & LAYOUT OF CONTROLS

Details the placement and function of all HPU controls.

START UP PROCEDURES

Step-by-step guide for initiating HPU operation.

PRELIMINARY ADJUSTMENTS FOR OPERATION

Setting flow and pressure controls before operation.

BLEEDING AIR FROM SYSTEM

Procedure to remove air from the hydraulic system.

SPLIT SYSTEM OPERATION (OPTION C)

Operating the HPU with dual aircraft hydraulic systems.

SPLIT SYSTEM CROSSOVER CHECK (OPTION D)

Using the crossover check feature for split systems.

HAND PUMP OPERATION (OPTION M)

Instructions for using the hand pump feature.

SAMPLE VALVE

Procedure for obtaining hydraulic fluid samples.

EMERGENCY SHUT DOWN PROCEDURE

Steps for safely stopping the HPU in an emergency.

DESCRIPTION OF ALARM SYSTEMS

Explanation of HPU indicator lights and alarms.

INFREQUENT HPU USE

Procedures for starting and operating the HPU infrequently.

PACKAGING AND STORAGE

PACKAGING REQUIREMENTS

Guidelines for preparing the HPU for shipment or storage.

HANDLING

Safe methods for moving and lifting the HPU.

PACKAGING PROTECTION

Materials needed for cushioning and suspension.

LABELING OF PACKAGING

Required labels for packaged HPU units.

STORAGE COMPATIBILITY

Considerations for short-term storage.

STORAGE ENVIRONMENT

Recommended conditions for HPU storage.

STORAGE SPACE AND HANDLING FACILITIES

Information on physical requirements for storage.

TRANSPORTATION

TROUBLE SHOOTING

HPU WILL NOT START

Common causes and solutions for HPU startup failures.

NO FLOW

Troubleshooting steps for lack of fluid flow.

REDUCED FLOW

Diagnosing and resolving low fluid flow issues.

NO PRESSURE or REDUCED PRESSURE

Addressing issues with system pressure.

FLUID OVERHEATS

Identifying causes and solutions for fluid overheating.

HAND PUMP (OPTION M) IS NOT PUMPING FLUID

Troubleshooting the hand pump operation.

MAINTENANCE

GENERAL

Routine inspection and general maintenance advice.

ELECTRIC MOTOR

Maintenance details for the electric motor.

HYDRAULIC PUMP

Information on the hydraulic pump's maintenance.

HYDRAULIC FLUID

Guidance on hydraulic fluid condition and analysis.

FILTERS

Details on pressure, return, and desiccant filters.

HYDRAULIC HOSES

Inspection and replacement of hydraulic hoses.

INSTRUMENT PANEL

Overview and maintenance of the instrument panel components.

RESERVOIR ASSEMBLY

Maintenance and inspection of the reservoir.

RETURN MANIFOLD ASSEMBLY

Information on the return manifold assembly.

PRESSURE FILTER ASSEMBLY (SINGLE SYSTEM)

Details on the pressure filter assembly.

ELECTRICAL COMPONENTS

Maintenance and parts for electrical components.

HEAT EXCHANGER ASSEMBLY

Maintenance of the heat exchanger assembly.

EXTERNAL COMPONENTS

Inspection and care of external HPU parts.

ADDITIONAL FEATURES

Details on optional features and their maintenance.

REPLACEMENT LABELS PARTS LISTS

List of replacement labels for various components.

PROVISION OF SPARES

SOURCE OF SPARE PARTS

Where to obtain replacement parts from the manufacturer.

RECOMMENDED SPARE PARTS LISTS

Suggested spare parts for immediate use.

CALIBRATION OF INSTRUMENTATION

SOURCE OF CALIBRATION

Information on returning gauges for calibration.

IN SERVICE SUPPORT

GUARANTEES;LIMITATION OF LIABILITY

APPENDICES

APPENDIX I HYDRAULIC SCHEMATIC (INS-2620)

Detailed hydraulic schematic diagram.

APPENDIX II ELECTRICAL SCHEMATIC (INS-1608 AND INS-2016)

Electrical schematics for HPU components.

APPENDIX III WIRING DIAGRAM (INS-1746 AND INS-2144)

Wiring diagrams for HPU electrical systems.

APPENDIX IV INSTRUMENT CERTIFICATION NOTICE

Information on instrument calibration certificates.

INSTRUMENT CERTIFICATION NOTICE

Tronair 5JX1 Series Specifications

General IconGeneral
BrandTronair
Model5JX1 Series
CategoryPortable Generator
LanguageEnglish

Related product manuals