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Portable Generator
5JX1 Series
Tronair 5JX1 Series User Manual
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OPERATION & SERVICE MA
NU
A
L
For Spare Parts, Operations & Service Manuals or Service Needs
Scan the QR code or v
isit Tronair.com/a
fte
rmarket
Tronair, Inc.
Phone: (419) 866-6301 | 800-
426
-6301
1 Air Cargo Pkwy East
W
e
b: www
.tronai
r.com
Swanton, OH 43558
Email: sales@tronair.com
5J
X1 Series
5J11, 5J21, 5J31, 5J41
Hydraulic Pow
er Units
06/2023
−
Rev. 04
2
Table of Contents
Table of Contents
3
Product Information
6
Description
6
Model & Serial Number
6
Manufacturer
6
Function
6
Requirements
6
Safety Information
6
Usage and Safety Information
6
Explanation of Warning & Danger Signs
6
Component Safety Features
7
Functional Safety Features
7
Personal Protection Equipment
7
Safety Guidelines
7
General Comment
7
Preparation Prior to First Use
7
General
7
Servicing Reservoir
7
Connecting Electrical Leads
7
Training
8
Training Requirements
8
Training Program
8
Operator Training
8
Operation
8
Operating Parameters
8
Numerical Values
8
Fluid
8
Physical
9
Hydraulic Pump
9
Electric Motor
9
Filters
10
Hand Pump (Option M)
10
Location & Layout of Controls
11
Front Panel Controls
11
Electrical Control Panel
12
Hydraulic Control Panel
13
Rear Panel Controls
14
Hydraulic Pump Controls
15
Hand Pump Controls (Option M)
16
Split System Controls (Option C)
17
Split System Crossover Check Controls (Option D)
18
Start up Procedures
19
Procedure for First Time or Different Electrical Supply ONLY
19
Initial Start up of the HPU
19
Preliminary Adjustments for Operation
19
Flow Control Adjustment
19
Pressure Control Adjustment
20
Reservoir Selector Valve Operation
20
Bypass Valve Operation
20
Bleeding Air from System
20
To Easily Purge the Unit of Air
21
SPLIT SYSTEM OPERATION (Option C)
21
To Operate the Split System
21
SPLIT SYSTEM CROSSOVER CHECK (Option D)
21
To Operate the Split System with Crossover Check
21
HAND PUMP OPERATION (Option M)
22
To Operate the Hand Pump
22
Sample Valve
22
Emergency Shut down Procedure
22
Description of Alarm Systems
22
High Fluid Temperature Indicator (Option S)
22
Voltage/Phase Monitor Indicator (Options G − J)
22
High and Low Reservoir Level Indicator (Option L)
22
Clogged Filter Indicator Light (Option R)
22
Infrequent Hpu Use
23
Infrequent HPU Use Start up Procedure
23
Packaging and Storage
24
Packaging Requirements
24
Handling
24
Packaging Protection
24
Labeling of Packaging
24
Storage Compatibility
24
Storage Environment
24
Storage Space and Handling Facilities
24
Transportation
24
Trouble Shooting
25
Hpu will Not Start
25
Flow
25
Reduced Flow
26
PRESSURE or REDUCED PRESSURE
26
Fluid Overheats
26
HAND PUMP (Option M) IS NOT PUMPING FLUID
26
Maintenance
27
General
27
Electric Motor
27
Hydraulic Pump
28
Hydraulic Pump Replacement Kits List
28
Hydraulic Fluid
29
Filters
29
Pressure Filter
30
Return Filter
31
Hand Pump (Option M) Filter
32
Desiccant Air Filter
33
Hydraulic Hoses
34
Instrument Panel
35
Electric Panel
36
Hydraulic Panel
37
Control Block/Flowmeter
38
System Pressure Relief Valve
39
Check Valve
40
Bypass Valve
41
Flow Control
42
Pressure Control
43
Reservoir Assembly
44
Return Manifold Assembly
46
Return System Pressure Relief Valve
48
PRESSURE FILTER ASSEMBLY (Single System)
49
Electrical Components
50
Electrical Components with 100 Ft Input Cord Option
54
Heat Exchanger Assembly
57
External Components
58
Additional Features
59
Ft (15.24 M) Hoses (Option B)
59
Split System (Option C)
60
Crossover Check (Option D)
61
Hour Meter (Options E and F)
62
Voltage/Phase Monitor (Options G − J)
63
Pyrometer (Option K)
64
Electric Reservoir Level (Option L)
65
Hand Pump (Option M)
66
Towing Trailer (Option N)
68
Calibration Port (Option Q)
69
Electric Filter Clogging Indicator (Option R)
70
Electric Over-Temperature (Option S)
71
Return Back-Pressure with Sight Gauge (Option T) Available on Model 5J31 Only
72
9.14.13.A Item 16 Sight Glass Assembly Exploded View
74
Return Sight Gauge (Option U)
75
Return Back Pressure (Option V)
76
Replacement Labels Parts Lists
77
Base Unit
77
Fluid Label
77
Filter Element Kit Labels
77
Split System (Option C) and Crossover Check (Option D) Labels
78
5
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Tronair 5JX1 Series Specifications
General
Brand
Tronair
Model
5JX1 Series
Category
Portable Generator
Language
English
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