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Troy-Bilt 682J-Horse - User Manual

Troy-Bilt 682J-Horse
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Operators Manual
Rear-tine PTO Tiller Models
682J—Horse
TM
E682L—Horse
TM
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-
covered or grass-covered land unless the engines exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any).
If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law
(Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester
for the muffler is available by contacting the service department at Troy-Bilt LLC, P.O. Box 361131 Cleveland, Ohio 44136-0019.
IMPORTANT:READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
TROY-BILT LLC, P.O. BOX 361131, CLEVELAND, OH 44136-0019
PRINTED IN USA FORM NO. 770-10598A
(01/2002)
Model 682J Shown

Table of Contents

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Summary

Section 1 Safety

Safety Alert Symbol

Description of the safety alert symbol and its purpose in warning of potential hazards.

Training and Preparation

Covers operator training, pre-operation safety checks, and general safety guidelines before starting.

Operation Safety Rules

General safety rules and precautions for operating the tiller safely during use.

Specific Hazard Warnings

Highlights specific dangers like battery hazards, chemical exposure, and operating conditions.

Section 2 Assembly

Introduction and Inspection

Overview of assembly process and inspecting the unit upon delivery for damage.

Unpacking and Handlebar Attachment

Steps for unpacking parts and attaching the handlebars to the tiller.

Shipping Platform and Wire Harness Connection

Procedures for removing the tiller from shipping and connecting the forward interlock wire harness.

Attaching Wheels;Tines;PTO Drive Lever

Detailed steps for attaching the wheels, tines, and PTO drive lever assembly.

Gear Oil Level Check

Instructions for checking oil levels in the tiller's power unit and tine attachment transmissions.

Engine Oil, Throttle, and Tire Pressure

Steps for adding engine oil, attaching the throttle lever, and adjusting tire pressure.

Electric Start System Assembly

Guide for installing and connecting components of the electric start system.

Section 3 Features and Controls

Introduction to Controls

Overview of the tiller's features and controls, including PTO capability.

PTO Attachments Feature

Explains the Power Take-Off capability for towing or powering various attachments.

Drive Lever and Forward Interlock Operation

Details the function of the Wheels/Tines/PTO Drive Lever and safety interlock levers.

Clutch Roller, Wheel Speed, and Tines;PTO Clutch Levers

Explains operation of clutch roller, wheel speed, and tines/PTO clutch levers.

Depth Regulator and Handlebar Adjustment

Details how to adjust tilling depth and handlebar height for operator comfort.

Engine Throttle, Keyswitch, and Controls

How to use the engine throttle, keyswitch starter, and other engine controls.

Section 4 Operation

Introduction, Break-In, and Starting;Stopping Engine

Guidance on familiarization, break-in procedures, and basic engine operation.

Engine Starting Procedures

Step-by-step guide for starting the tiller's engine, including electric start and recoil methods.

Stopping Engine and Tiller, Moving Forward

Procedures for safely stopping the tiller, engine, and basic forward movement.

Stopping Forward Motion, Reverse Operation, and Turning

How to stop forward motion, operate in reverse, and make turns with the tiller.

Transporting, Loading;Unloading, and Interlock System Testing

Guidelines for moving the tiller, safely loading/unloading, and testing the safety interlock system.

Speed Belt Changes and Tilling Tips

Instructions for changing speed belts and general advice for effective tilling.

Tilling Techniques and Patterns

Advice on effective tilling methods, depth, soil conditions, and patterns.

Terrace Gardening, Clearing Tines, and Power Composting

Methods for terrace gardening, clearing debris from tines, and burying organic matter.

Wide-Row Planting and Tilling Under Corn

Techniques for wide-row planting and tilling corn stalks into the soil.

PTO Power Unit and Tine Attachment Procedures

Instructions for using the PTO unit and removing/installing the tine attachment.

Operating Attachments

Guidance for operating stationary and non-powered attachments with the PTO unit.

Section 5 Maintenance

Maintenance Schedule and Hardware Tightening

Overview of scheduled maintenance tasks and instructions for tightening hardware.

Lubrication and Oil Checks

Detailed lubrication points and procedures for checking transmission gear oil.

Tine Attachment Oil and Gear Oil Management

Procedures for checking tine attachment oil and managing gear oil levels.

Drive Belt Maintenance and Replacement

Instructions for checking, adjusting, and replacing the drive belt.

Reverse Drive System Maintenance

Maintenance of the reverse drive system and reverse disc inspection/adjustment.

Bolo Tine Maintenance and Shaft Checks

Checking bolo tine wear and performing tine shaft maintenance.

Single Tine and Tine Holder Replacement

Steps for replacing individual tines and tine holder assemblies.

Engine and System Maintenance

Covers engine oil, spark plug, air cleaner, throttle cable, ignition, battery, and tiller storage.

Tiller Storage and Interlock System Checks

Instructions for off-season storage and checking the forward interlock wiring system.

Appendix A Troubleshooting

Troubleshooting Table and Procedures

Quick reference table and initial diagnostic steps for common issues.

Detailed Troubleshooting for Specific Issues

In-depth problem diagnosis for wheels, tines, engine power, and starting.

Appendix B Attachments & Accessories

PTO Power Unit Attachments

Descriptions of various PTO-powered attachments like log splitter and cultivator.

Tiller Attachments and Accessories

Details on dozer/snow blade, bumper guard, hiller/furrower, and wheel weights.

Section 6 Parts List

Wheels;Tines;PTO Drive Lever & Yoke Assembly Parts

Exploded view and part numbers for the drive lever and yoke assembly.

Forward Interlock System Parts

Exploded view and part numbers for the forward interlock system components.

Handlebar Assembly Parts

Exploded view and part numbers for the handlebar assembly.

Depth Regulator & Tine Hood Assemblies Parts

Exploded view and part numbers for depth regulator and tine hood.

Wheel Speed, Engine, and Belt Drive Parts

Exploded views and part numbers for wheel speed, engine, and belt drive systems.

Transmission and Drive Shaft Parts

Exploded diagrams and parts lists for power unit transmission, drive shaft, and related assemblies.

Tiller Attachment Transmission Parts

Exploded diagram and parts list for the tiller attachment transmission.

Bolo Tine Assemblies Parts

Exploded diagrams and parts lists for bolo tines (left and right side).

Standard and Custom Tilling Tines Parts

Parts lists for standard and custom tilling tines.

Electric Start System Parts

Exploded diagram and parts list for the electric start system.

Electric Start System Components Parts

Detailed parts list for the electric start system components.

Bumper Attachment Parts

Exploded diagram and parts list for the bumper attachment.

Troy-Bilt Tiller Lifetime Limited Warranty

Product Coverage and Warranty Details

Details what the product warranty covers, exclusions, and commercial use limitations.

Service Information and Legal Rights

Outlines how to obtain service and explains warranty terms and customer rights.

Summary

Section 1 Safety

Safety Alert Symbol

Description of the safety alert symbol and its purpose in warning of potential hazards.

Training and Preparation

Covers operator training, pre-operation safety checks, and general safety guidelines before starting.

Operation Safety Rules

General safety rules and precautions for operating the tiller safely during use.

Specific Hazard Warnings

Highlights specific dangers like battery hazards, chemical exposure, and operating conditions.

Section 2 Assembly

Introduction and Inspection

Overview of assembly process and inspecting the unit upon delivery for damage.

Unpacking and Handlebar Attachment

Steps for unpacking parts and attaching the handlebars to the tiller.

Shipping Platform and Wire Harness Connection

Procedures for removing the tiller from shipping and connecting the forward interlock wire harness.

Attaching Wheels;Tines;PTO Drive Lever

Detailed steps for attaching the wheels, tines, and PTO drive lever assembly.

Gear Oil Level Check

Instructions for checking oil levels in the tiller's power unit and tine attachment transmissions.

Engine Oil, Throttle, and Tire Pressure

Steps for adding engine oil, attaching the throttle lever, and adjusting tire pressure.

Electric Start System Assembly

Guide for installing and connecting components of the electric start system.

Section 3 Features and Controls

Introduction to Controls

Overview of the tiller's features and controls, including PTO capability.

PTO Attachments Feature

Explains the Power Take-Off capability for towing or powering various attachments.

Drive Lever and Forward Interlock Operation

Details the function of the Wheels/Tines/PTO Drive Lever and safety interlock levers.

Clutch Roller, Wheel Speed, and Tines;PTO Clutch Levers

Explains operation of clutch roller, wheel speed, and tines/PTO clutch levers.

Depth Regulator and Handlebar Adjustment

Details how to adjust tilling depth and handlebar height for operator comfort.

Engine Throttle, Keyswitch, and Controls

How to use the engine throttle, keyswitch starter, and other engine controls.

Section 4 Operation

Introduction, Break-In, and Starting;Stopping Engine

Guidance on familiarization, break-in procedures, and basic engine operation.

Engine Starting Procedures

Step-by-step guide for starting the tiller's engine, including electric start and recoil methods.

Stopping Engine and Tiller, Moving Forward

Procedures for safely stopping the tiller, engine, and basic forward movement.

Stopping Forward Motion, Reverse Operation, and Turning

How to stop forward motion, operate in reverse, and make turns with the tiller.

Transporting, Loading;Unloading, and Interlock System Testing

Guidelines for moving the tiller, safely loading/unloading, and testing the safety interlock system.

Speed Belt Changes and Tilling Tips

Instructions for changing speed belts and general advice for effective tilling.

Tilling Techniques and Patterns

Advice on effective tilling methods, depth, soil conditions, and patterns.

Terrace Gardening, Clearing Tines, and Power Composting

Methods for terrace gardening, clearing debris from tines, and burying organic matter.

Wide-Row Planting and Tilling Under Corn

Techniques for wide-row planting and tilling corn stalks into the soil.

PTO Power Unit and Tine Attachment Procedures

Instructions for using the PTO unit and removing/installing the tine attachment.

Operating Attachments

Guidance for operating stationary and non-powered attachments with the PTO unit.

Section 5 Maintenance

Maintenance Schedule and Hardware Tightening

Overview of scheduled maintenance tasks and instructions for tightening hardware.

Lubrication and Oil Checks

Detailed lubrication points and procedures for checking transmission gear oil.

Tine Attachment Oil and Gear Oil Management

Procedures for checking tine attachment oil and managing gear oil levels.

Drive Belt Maintenance and Replacement

Instructions for checking, adjusting, and replacing the drive belt.

Reverse Drive System Maintenance

Maintenance of the reverse drive system and reverse disc inspection/adjustment.

Bolo Tine Maintenance and Shaft Checks

Checking bolo tine wear and performing tine shaft maintenance.

Single Tine and Tine Holder Replacement

Steps for replacing individual tines and tine holder assemblies.

Engine and System Maintenance

Covers engine oil, spark plug, air cleaner, throttle cable, ignition, battery, and tiller storage.

Tiller Storage and Interlock System Checks

Instructions for off-season storage and checking the forward interlock wiring system.

Appendix A Troubleshooting

Troubleshooting Table and Procedures

Quick reference table and initial diagnostic steps for common issues.

Detailed Troubleshooting for Specific Issues

In-depth problem diagnosis for wheels, tines, engine power, and starting.

Appendix B Attachments & Accessories

PTO Power Unit Attachments

Descriptions of various PTO-powered attachments like log splitter and cultivator.

Tiller Attachments and Accessories

Details on dozer/snow blade, bumper guard, hiller/furrower, and wheel weights.

Section 6 Parts List

Wheels;Tines;PTO Drive Lever & Yoke Assembly Parts

Exploded view and part numbers for the drive lever and yoke assembly.

Forward Interlock System Parts

Exploded view and part numbers for the forward interlock system components.

Handlebar Assembly Parts

Exploded view and part numbers for the handlebar assembly.

Depth Regulator & Tine Hood Assemblies Parts

Exploded view and part numbers for depth regulator and tine hood.

Wheel Speed, Engine, and Belt Drive Parts

Exploded views and part numbers for wheel speed, engine, and belt drive systems.

Transmission and Drive Shaft Parts

Exploded diagrams and parts lists for power unit transmission, drive shaft, and related assemblies.

Tiller Attachment Transmission Parts

Exploded diagram and parts list for the tiller attachment transmission.

Bolo Tine Assemblies Parts

Exploded diagrams and parts lists for bolo tines (left and right side).

Standard and Custom Tilling Tines Parts

Parts lists for standard and custom tilling tines.

Electric Start System Parts

Exploded diagram and parts list for the electric start system.

Electric Start System Components Parts

Detailed parts list for the electric start system components.

Bumper Attachment Parts

Exploded diagram and parts list for the bumper attachment.

Troy-Bilt Tiller Lifetime Limited Warranty

Product Coverage and Warranty Details

Details what the product warranty covers, exclusions, and commercial use limitations.

Service Information and Legal Rights

Outlines how to obtain service and explains warranty terms and customer rights.

Troy-Bilt 682J-Horse Specifications

General IconGeneral
BrandTroy-Bilt
Model682J-Horse
CategoryTiller
LanguageEnglish

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