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Trumpf
Welding System
TruArc Weld 1000
Trumpf TruArc Weld 1000 User Manual
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Chapter
1
Safety
1
Safety
concept
1
‐
3
2
Regulations
and
guidelines
1
‐
5
3
T
erms
1
‐
6
4
Operational
safety
1
‐
7
4.1
Intended
use
1
‐
7
4.2
Significant
change
to
the
machine
1
‐
8
4.3
Authorized
personnel
1
‐
8
5
Hazards
1
‐
9
5.1
Mechanical
dangers
1
‐
9
Dangers
of
slipping,
tripping
or
falling
1
‐
9
Moving
robot
axes
1
‐
9
T
ilting
and
falling
workpieces
1
‐
10
B1
154en
2020-09-01
Safety
1
‐
1
2
Table of Contents
Chapter 1 Safety
1
Table of Contents
1
Safety Concept
3
Regulations and Guidelines
5
Terms
6
Intended Use
7
Operational Safety
7
Authorized Personnel
8
Significant Change to the Machine
8
Hazards
9
Mechanical Dangers
9
Dangers of Slipping, Tripping or Falling
9
Moving Robot Axes
9
Tilting and Falling Workpieces
10
Safety
10
Sharp-Edged Workpieces
10
Wire Feed from the Welding Torch
10
Dangers from Electricity
10
Dangers Due to the Open Electrical Cabinet
11
Electrical Voltage on the Welding Wire
11
Thermal Dangers
11
Fire Hazard
11
Dangers Due to Fire
12
Danger Due to Flying Sparks
12
Hot Surfaces and Workpieces
12
Danger Due to Materials and Substances
12
Hazardous Materials
12
Combination of Dangers
14
Dangers When Using the Welding Torch
14
Dangers in the Event of a Network con
15
Noise Hazards
14
Increased Sound Pressure Level through
14
Danger Zones and Safeguarding
16
Measures to be Taken by the Manufacturer
16
Noise Protection
16
Safety-Relevant Signs on the Machine
23
Due Diligence When Operating the Machine
25
Organizational Measures to be Taken by
25
The User
25
Training and Instructing Operators
25
Water Protection
26
Spare Parts, Accessories, Software, Operating Materials
27
Disassembly and Disposal
28
Chapter 2 Installation Conditions
31
Who Does What
33
Planning Aid
34
Floor Requirements
35
User Interface
35
Floor Quality
36
Installation Site
35
Space Requirements
35
Weight Load
36
Ambient Conditions
37
Lighting
38
Compressed Air Connection
39
Establishing Compressed Air
40
Compressed Air Supply
39
Electrics
41
Power Supply
41
Connected Loads
41
Connecting Cables
42
Power Supply
43
Uninterruptible Power Supply (UPS)
43
Equipotential Bonding
43
Residual Current Device (RCD)
43
Power Supply Configurations
44
Coolant
45
Operating Materials
45
Shielding Gas Connection
45
Establishing Shielding Gas Connection
46
Permitted Auxiliary Tools
47
Preparing Transport
47
Transport
47
Checking, Unloading and Transporting the
51
On Delivery: Check the Machine
51
Unloading and Transporting the Machine
52
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Trumpf TruArc Weld 1000 Specifications
General
Brand
Trumpf
Model
TruArc Weld 1000
Category
Welding System
Language
English
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