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Trumpf TruLight 1000 User Manual

Trumpf TruLight 1000
82 pages
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Installation manual
TruLightâ„¢ 1000 examination light
English
en-GB

Table of Contents

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Trumpf TruLight 1000 Specifications

General IconGeneral
BrandTrumpf
ModelTruLight 1000
CategoryMedical Equipment
LanguageEnglish

Summary

Instructions for Service Personnel

Device Versions

Lists the different versions of the TruLight 1000 lighting system covered.

How to Contact Us

Manufacturer and Distributor

Provides contact information for the manufacturer and distributor.

Other Applicable Documents

Notes Relating to Documentation

Copyright and Property Rights

Outlines copyright and property rights for the manual.

Modifications and Translations

Discusses product development and manual updates.

Trademarks

Lists registered trademarks.

Important Information for Safe Installation

Details for Identification of the Device

Details on device identification via labels and serial numbers.

Details for Identification of the Installation Manual

Information on manual identification and version status.

Delivery

Instructions for checking delivery and handling transportation damage.

Identifying the Components Based on Serial Numbers

Explains how to identify system components using serial numbers.

Required Installation Equipment

Lists the necessary tools and equipment for installation.

Qualification of Service Staff

Specifies the required qualifications for personnel performing installation.

Ambient Conditions for Operation and Storage

Details environmental conditions for device operation and storage.

Conformity

States compliance with CE and UL markings and directives.

Proper Use

Defines the intended use and working range of the lighting unit.

Special Features

Highlights key features like high light intensity and heat generation.

Improper Use

Lists conditions and environments where the device should not be used.

Exclusion of Liability

Outlines conditions for product warranty and liability.

Documentation of the Installation

Requirements for installation documentation and handover.

Disposal

Guidelines for proper disposal of the device.

On-site Requirements

Approval of Wall and Ceiling Anchorage

Procedures for structural engineer approval of mounting points.

Fasteners and Mounting Methods

Recommendations for fasteners and mounting techniques for different ceiling/wall types.

On-site Electrical Installation

Requirements for electrical connections by specialized companies.

Safety Instructions

Structure of Safety Instructions

Explains how safety information is presented using signal words and symbols.

Additional Symbols for Safety Instructions

Details various safety symbols used throughout the manual.

Symbols on the Device

Explains symbols found on the device itself.

Overview of Most Important Safety Instructions

Summarizes key safety warnings including gas explosion, magnetic fields, and electric shock risks.

Load Restriction

Specifies the maximum load limits for the support arm system.

Swivel Movement of the Light Head

Warns about risks associated with light head swivel movement.

Cleaning and Disinfection

Safety precautions for cleaning and disinfecting the device.

Commissioning

Procedures for initial commissioning and handover of the system.

System Components

Guidance on identifying system units and consulting support if needed.

Identification of the Lighting System

Use of Serial Numbers and Device Labels

Explains the use of serial numbers and device labels for identification.

Markings on the Ceiling-Mounted Version

Details markings on the ceiling-mounted version.

Markings on the Wall-Mounted Version

Details markings on the wall-mounted version.

Markings on the Mobile Stand Version

Details markings on the mobile stand version.

Installation of Ceiling Version

Overview of Assemblies for Central Axis

Introduces the three assemblies for the central axis installation.

Central Axis Assembly

Describes the assembly of the central axis in three variants.

Length of the Ceiling Pipes

Lists available lengths for ceiling pipes.

Support Arm System Assembly

Details the pre-assembled support arm system components.

Light Unit Assembly

Details the partially pre-assembled light unit components.

Power Supply to the Ceiling Version

Information on the on-site power supply for the ceiling version.

Attachment of Ceiling Anchor Plate to the Slab Ceiling

Instructions for attaching the ceiling anchor plate to the slab ceiling.

Attachment of Ceiling Anchor Plate with Heavy-Duty Anchors

Step-by-step guide for attaching the anchor plate with heavy-duty anchors.

Installation of Ceiling Pipe Flange Plate on the Ceiling Anchor Plate

Instructions for installing the flange plate on the anchor plate using threaded rods.

Installation with Threaded Rods

Detailed steps for flange plate installation with threaded rods.

Assembly with Hexagonal Profiles

Steps for flange plate installation using hexagonal profiles.

Installation of Ceiling Pipe Flange Plate on the Slab Ceiling

Instructions for direct installation of flange plate on slab ceiling.

Attachment of Ceiling Pipe Flange Plate with Heavy-Duty Anchors

Steps for attaching the flange plate with heavy-duty anchors.

Connecting the On-site Power Supply

Instructions for connecting the on-site power supply.

Mount Canopy

Guidance on mounting the canopy.

Installation of the Support Arm System on the Central Axis

Instructions for installing the support arm system on the central axis.

Preparing for the Assembly

Steps to prepare for the support arm system assembly.

Dismantling the Circlip

Procedure for dismantling the circlip for the support arm system.

Mounting the Circlip

Steps for mounting the circlip for the support arm system.

Checking the Secure Fit of the Circlip

Methods to check the correct installation of the circlip.

Acoustic Diagnosis

Acoustic method to verify circlip fit.

Visual Inspection

Visual checks for correct circlip mounting.

Mechanical Test

Mechanical test to verify circlip installation.

Completing the Installation

Final steps to complete the support arm system installation.

Installation of the Light Unit on the Support Arm System

Instructions for installing the light unit onto the support arm system.

Controlling Driving Movements

Procedures for checking and controlling the system's movements.

Check Levelling of the Lighting System

Method to check the horizontal levelling of the lighting system.

Rotation / Swivel Ranges of the Support Arm System

Details the rotation and swivel ranges of the support arm system.

Rotation / Swivel Ranges of the Light Head

Details the rotation and swivel ranges of the light head.

Installation of Wall Version

Overview of Assemblies of Wall Bearing

Introduces the three assemblies for the wall bearing installation.

Wall Bearing Assembly

Describes the components of the wall bearing assembly.

Support Arm System Assembly

Describes the pre-assembled support arm system.

Light Unit Assembly

Describes the partially pre-assembled light unit.

Power Supply to the Wall Version

Information on the power supply for the wall-mounted version.

Fastening the Wall Bearing

Instructions for fastening the wall bearing to the wall.

Wall Stability

Notes on wall stability, especially for lightweight construction.

Removing the Casing

Steps to remove the casing of the wall bearing.

Attaching the Heavy-Duty Anchors

Steps for attaching heavy-duty anchors for the wall bearing.

Connecting the On-site Power Supply

Instructions for connecting the on-site power supply.

Installing the Power Supply Box

Steps for mounting and connecting the power supply box.

Connection between the Power Supply Box and the Wall Bearing

Details on connecting the power supply box to the wall bearing.

Connection with Mains Cable

Procedures for connecting via the mains cable.

Installation of the Support Arm System on the Wall Bearing

Instructions for installing the support arm system on the wall bearing.

Preparing for the Assembly

Steps to prepare for the support arm system assembly.

Dismantling the Circlip

Procedure for dismantling the circlip for the support arm system.

Mounting the Circlip

Steps for mounting the circlip for the support arm system.

Checking the Secure Fit of the Circlip

Methods to check the correct installation of the circlip.

Acoustic Diagnosis

Acoustic method to verify circlip fit.

Visual Inspection

Visual checks for correct circlip mounting.

Mechanical Test

Mechanical test to verify circlip installation.

Completing the Installation

Final steps to complete the support arm system installation.

Installation of the Light Unit on the Support Arm System

Instructions for installing the light unit onto the support arm system.

Controlling the Driving Movements

Procedures for checking and controlling the system's movements.

Check Levelling of the Lighting System

Method to check the horizontal levelling of the lighting system.

Rotation / Swivel Ranges of the Support Arm System

Details the rotation and swivel ranges of the support arm system.

Rotation / Swivel Ranges of the Light Head

Details the rotation and swivel ranges of the light head.

Assembly of Mobile Stand Version

Overview of Assemblies

Introduces the four assemblies for the mobile stand version.

Stand Base Assembly

Lists components of the stand base assembly.

Stand Pipe Assembly

Describes the pre-assembled stand pipe unit.

Spring Arm Assembly

Describes the spring arm assembly.

Light Unit Assembly

Lists components of the light unit assembly.

Power Supply of the Stand Version

Information on establishing power supply for the mobile stand version.

Assembling the Stand Base

Instructions for assembling the stand base, including lockable castors.

Assembling the Stand Rod

Steps for assembling the stand rod and attaching the power supply unit.

Assembly of the Spring Arm on the Stand Rod

Instructions for assembling the spring arm onto the stand rod.

Preparing for the Assembly

Steps to prepare for spring arm assembly.

Dismantling the Circlip

Procedure for dismantling the circlip for the spring arm.

Mounting the Circlip

Steps for mounting the circlip for the spring arm.

Checking the Secure Fit of the Circlip

Methods to check the correct installation of the circlip.

Acoustic Diagnosis

Acoustic method to verify circlip fit.

Visual Inspection

Visual checks for correct circlip mounting.

Mechanical Test

Mechanical test to verify circlip installation.

Completing the Installation

Final steps to complete the spring arm installation.

Installation of the Light Unit on the Spring Arm

Instructions for installing the light unit onto the spring arm.

Controlling the Driving Movements

Procedures for checking and controlling the system's movements.

Rotation / Swivel Ranges of the Spring Arm

Details the rotation and swivel ranges of the spring arm.

Rotation / Swivel Ranges of the Light Head

Details the rotation and swivel ranges of the light head.

Functional Testing and Instruction

Functional Test of the Lighting System

Steps for performing a functional test and visual inspection of the system.

Repeat Test

Specifies when a repeat test is required after component replacement.

Contamination and Infection Hazard for Patients

Warnings about contamination risks from loose or damaged parts.

Electric Shock

Risks and precautions regarding electric shock.

Decommissioning

Procedures for safely decommissioning a faulty or end-of-life system.

Handover of the Lighting System

Procedures for handing over the system to the operator.

Adjustments

Adjusting the Spring Force on the Spring Arm

Steps to adjust the spring force for proper arm movement.

Adjusting the Brake Force of the Quarter Bracket

Steps to adjust the braking force for stable light head positioning.

Replacing the Internal Equipment Fuse of the Mobile Stand Version

Procedure for replacing the fuse in the mobile stand version.

Consumables

Handles and Brake Screws

Lists high-wear parts like handles and brake screws.

Technical Data

Device Data

Electrical specifications and operating data for the device.

Technical Data for the Lighting System

Performance data for the lighting system, including intensity and color.

Mechanical Data

Physical dimensions and weight of the light head.

EMC Information

Guidelines and declarations regarding electromagnetic compatibility.

Guidelines and Manufacturer's Declaration - Electromagnetic Immunity

Details immunity tests and electromagnetic environment guidelines.

Table: Special Frequencies

Lists immunity levels for RF fields from wireless communication devices.

Controlled RF Interference Variables

Recommended separation distances for RF devices.

Attachment

Contents of Attachment

Lists the additional documents included in the attachment.

Circuit Diagram for Ceiling Version 100 V - 240 V / #1699488

Circuit diagram for the ceiling version.

Borehole Template for Wall Bearing / #4058120

Borehole template for wall bearing.

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