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TRW TA S40 Series - User Manual

TRW TA S40 Series
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GROUP 0603-V-003-0207 STEERING
7
DocID TRW TAS STEERING GEAR Page 1-1
Review Draft
0603-V-003-0207
TRW TAS STEERING GEAR
TRW Automotive
Commercial Steering Systems
TAS Steering Gear
Service Manual
T A S40,55,65, 66 AND 85 SERIES
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Summary

Hazard Warning Definitions

WARNING

Describes hazards or unsafe practices for severe personal injury or death.

CAUTION

Describes hazards or unsafe practices for personal injury or property damage.

NOTE

Gives key information to make procedures easier or quicker.

Section 1 General Information

Introduction

Overview of the service manual and its features.

Oil Flow Illustration

Diagram showing hydraulic oil flow within the steering gear.

General Design

Explanation of the steering gear's fundamental design principles.

General Operation

How the steering gear functions during operation.

Specification Numbers

Details on identifying gear models and their specifications.

Torque Chart

Table listing torque values for various components.

Exploded View

Visual breakdown of the steering gear components.

Exploded View Part Descriptions

List of parts shown in the exploded view with descriptions.

Service Parts List

Catalog of available replacement parts for the steering gear.

Parts Vary by Specification

Information on how parts differ based on gear specifications.

Service Kits

Details on available service kits for components.

Section 2 Installation

Initial Installation

Steps for installing the steering gear onto the vehicle.

Initial Poppet Setting

Procedure for setting poppets for proper function.

Maintenance Tips

Recommendations for maintaining the steering gear.

Output Shaft Grease Pack Diagrams

Visual guide for greasing the output shaft.

Section 3 Gear Disassembly, Inspection, and Assembly

Disassembly Preparation

Steps to prepare the gear for disassembly.

Disassembly Procedures

Step-by-step guide for taking the gear apart.

Inspection

How to inspect components for damage or wear.

Assembly Preparation

Steps to prepare components for assembly.

Assembly Procedures

Step-by-step guide for reassembling the gear.

Poppets

Procedures for repairing or servicing poppets.

Valve Housing;Worm Screw

Repair steps for the valve housing and worm screw.

Roller Bearing - Standard Gears

Repair procedures for standard gear roller bearings.

Roller Bearing - Step Bore Gears

Repair procedures for step bore gear roller bearings.

Port Plugs, Screws and Grease Fitting Replacement

Replacing various ports, plugs, and fittings.

Final Adjustments

Final calibration and adjustment steps.

Section 4 Reinstallation

Reinstallation Procedure

Steps to reinstall the steering gear onto the vehicle.

Poppet Resetting Procedure

Procedure to reset poppets after installation.

TRW TA S40 Series Specifications

General IconGeneral
BrandTRW
ModelTA S40 Series
CategoryTouchscreen
LanguageEnglish