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Portable Generator
TPG4-3000HDX
Tsurumi Pump TPG4-3000HDX User Manual
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OPERA
TION, SERVICE,
AND
REPAIR M
ANUAL
FOR TSURUMI TPG4-SERIES
PORTA
BLE GE
NERATORS
TPG MODE
LS
TPG4-3000HD
X
TPG4-4500HD
X
TPG4-6000HD
X
TPG4-7000HD
X
TPG4-7000HD
XE
NOTE: Mode
l TPG3-1
1000 is cov
ered by
a sep
arate m
anual.
Contact your dealer or
vi
sit our web site for details:
http://www.
tsurumipump.com/
2
Table of Contents
Limited Warranty
2
Table of Contents
3
Introduction
5
General
5
Precautions and Placards
5
Placards
6
Safety Precautions
6
Air Cleaner Maintenance
7
Key Features
8
Portable Generator Specifications
9
Description and Operation
11
Physical Description
11
Description of the TPG4 Generator
11
Description of the Generator
12
Description of the Engine
12
Description of the Fuel Tank
14
Description of the Front Panel
14
Functional Description
14
Generation of no -Low Voltage
14
Voltage Fluctuations under Load
15
Full Power Switch
15
Operating Instructions
19
Operating Controls
19
DC Circuit Controls
19
Grounding Provisions
22
Check Engine Oil Grade
24
Check Engine Oil Level
24
Check Engine Fuel
26
Pre-Start Checks
27
Grounding the Generator
27
Starting & Stopping Engine
28
Using the Generator
30
AC Application
30
Stopping the Generator
33
Oil Alert
33
Idle Control
34
How to Use Idle Control
34
Checking Idle Function
34
Ground Fault Circuit Interrupter(GFCI)
35
Wattage Information
38
Maintenance
40
General
40
Changing Engine Oil
41
Air Cleaner Service
41
Sediment Cup Cleaning
42
Cleaning and Adjusting Spark Plug
43
Troubleshooting
44
General
44
Isolating Fault to the Generator or to the Control Panel
44
Measuring Insulation Resistance
44
Electrical Limits Reference Chart
45
Troubleshooting Charts
45
Wiring Diagrams
51
Removal/Installation
56
General
56
Replacement of Battery
57
Removal/Installation of Battery Enclosure
59
Replacement of Engine Muffler
60
Replacement of Fuel Tank
64
Draining of the Fuel Tank
64
Removal of Fuel Tank
67
Replacement of the Fuel Gauge
67
Installation of Fuel Tank
68
Removal of Generator/Engine Unit
69
Installation of Generator/Engine Unit
70
Replacement of Generator Stator
72
Replacement of Rotor Bearing
74
Replacement of Rotor
78
Storage Instructions
85
Replacement Parts
87
4
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Tsurumi Pump TPG4-3000HDX Specifications
General
Brand
Tsurumi Pump
Model
TPG4-3000HDX
Category
Portable Generator
Language
English
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