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Tuchel Tuchel-Trac Trio - User Manual

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Operating manual
This operating manual is only valid in combination with the corresponding operating manual of
the combustion engine (diesel = Kubota)
The supplied delivery inspection form is to be filled out completely and returned to the
manufacturer.

Table of Contents

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Summary

Foreword

General Information about Operating Manual

About This Operating Manual

Explains the purpose, importance, and handling of the operating manual for safe and optimal machine use.

Declaration of Conformity

Details compliance with EC directives and harmonized European norms, including CE mark authorization.

Safety

General Safety Information

Emphasizes accident prevention through observance of safety regulations and manual instructions.

Intended Use of the Machine

Specifies that the machine is for its defined purpose only; misuse is at the user's risk.

Safety Instructions in Operating Manual

Explains signal words (DANGER, WARNING, CAUTION, NOTE) and symbols used to identify hazards and risks.

Safety Stickers on the Machine

Highlights the importance of observing safety labels attached to the machine and keeping them legible.

Warning: Hot Surfaces

Warns about hot machine parts and fluids, advising protective gloves and caution.

Warning: Hand Injuries

Alerts to the high risk of hand injuries from moving parts, warning to keep hands away.

Fire Prevention and Prohibition

Prohibits ignition sources and sparks due to fire hazards from fuels and battery acid.

Hearing Protection Requirement

Mandates wearing suitable hearing protection when operating the machine.

Safety Regulations for Operation

Specifies requirements for operators, including training, agreement on signals, and use of safety measures.

Safety Installations

Ensures guards and covers are attached, repaired, and never removed.

Operator Clothing Requirements

Advises against loose clothing, jewellery, or open hair; mandates PPE like glasses, shoes, and gloves.

Machine Modifications

States no liability for damages from unapproved modifications; requires manufacturer permission.

Procedure Before Leaving Machine

Details steps: lower equipment, secure hydraulics, turn off engine, remove key.

Safe Mounting and Dismounting

Instructs not to jump, climb a running machine, or use controls for support.

Protection Against Crushing Injuries

Warns against placing body parts between moving parts or in endangered areas.

Working with High Temperatures

Advises caution with hot engine oil and hydraulic oil, recommending cooling and protective gloves.

Fire Prevention and Fighting

Details precautions for flammable materials, refueling, and preventing fires from sparks or hot surfaces.

Accessory Equipment Safety

Requires using approved accessories and observing their manuals; unapproved use voids liability.

Battery Maintenance

States battery work must be performed by specialist repair shops.

Checks Before Starting Engine

Includes checking the working area, ground conditions, and safety.

Operation in Enclosed Spaces

Warns that engine emissions are harmful and requires sufficient ventilation in enclosed spaces.

Technical Data

Machine Dimensions

Provides key physical dimensions of the Tuchel-Trac machine with diagrams.

Work Values and Specifications

Lists technical specifications like turning radius, axle loads, weight, tyre sizes, speed, and power train.

Engine Specifications

Details the diesel engine model, cooling, displacement, output, and fuel tank capacity.

Working Hydraulics Specifications

Provides working pressure, displacement volume, and hydraulic oil tank capacity.

Additional Equipment Options

Lists optional equipment such as towing hitch and their capacities.

Noise Emission Levels

Presents noise level measurements in dB(A) at different measuring positions.

Description and Overview

General View of the Machine

Illustrates the machine with numbered components and a key for identification.

Drivers Position and Controls

Details the components and layout of the driver's seat, steering, and instrument panel.

Control Lever Functions

Explains the operation of various control levers for hydraulic circuits and speed.

Display Panel Indicators

Describes the warning and control indicators found on the instrument panel.

Fuel Warning Indicator

Explains the fuel warning light and when to refill the fuel tank.

Preheating Indicator

Describes the function of the preheating indicator for engine start-up.

Tachometer Function

Shows the engine speed range from 0 to 5000 rpm.

Engine Oil Pressure Warning

Details the engine oil pressure warning light and buzzer, advising immediate shutdown.

Coolant Temperature Warning

Explains the coolant temperature warning light and buzzer, advising immediate shutdown.

Battery Charge Indicator

Monitors battery charging; lights up if a malfunction occurs while the engine is running.

Air Filter Warning Indicator

Indicates a contaminated air filter, requiring cleaning or replacement.

Operating Hours Counter

Displays the total operating hours, counted only when the engine is running.

Ignition and Start Switch

Used for preheating and starting the engine; activates warning/control indicators in 'ON' position.

Hydraulic Connections

Identifies connection plugs and sleeves for control levers and overflow oil line.

Quick-Change Unit

Describes the components of the quick-change unit for simplifying accessory attachment.

Available Accessories

Lists accessories like holder for rear weights and towing hitch.

Type Plate Information

Details the machine's identification data including model, serial number, and weight specifications.

Identification Marking Locations

Shows the location of various warning stickers, symbols, and manufacturer nameplates on the machine.

Operation

Foot Contact Switch Operation

Explains how the foot contact switch enables working hydraulics and the second drive position.

Lift;Lower Control Lever

Details the operation of the lever to raise or lower accessory equipment, including floating position.

Control Lever L2 (Optional)

Describes the operation of the L2 control lever for hydraulic circuits, including indexed and floating positions.

Control Lever L3

Explains the operation of the L3 control lever for hydraulic circuits, including indexed positions.

Driving Speed Lever

Details the lever for switching between slow ('turtle') and fast ('rabbit') drive positions.

Pull-Away;Braking Speed Control

Explains how to adjust driving behavior for pull-away and braking using the control valve.

Hand Throttle Lever

Describes how to adjust engine speed using the hand throttle lever.

Placing Machine into Operation

Stresses reading manuals, testing for defects, and ensuring operation is safe and intended.

Break-in Period Guidelines

Provides guidelines for the first 50 operating hours, advising a gentle method and avoiding extremes.

Pre-Operation Checks

Details a visual inspection of the machine and checks of fluid levels and locking mechanisms.

Settings Before Starting Engine

Covers ensuring the engine bonnet is locked and adjusting the driver's seat for optimal operation.

Adjusting the Drivers Seat

Guides on adjusting the seat for proper reach to controls and steering, with a warning about adjusting while driving.

Starting the Engine

Details starting conditions, procedure, and important attention points to prevent machine damage.

Engine Starting Conditions

Specifies control levers in null position, speed lever to 'turtle', and driver seated for seat switch activation.

Engine Starting Procedure

Step-by-step guide from activating the holding brake to releasing the ignition key after starting.

Driving Operations

Covers checks before driving, safety regulations, and specific warnings for inclines and careless behaviour.

Safety Regulations for Driving

Emphasizes path overview, safe braking distance, adapting driving style, and handling accessory equipment.

Driving Forwards

Step-by-step instructions for moving the machine forward using control levers and pedals.

Braking Procedure

Explains the automatic braking system and when to use the holding brake.

Driving in Reverse

Provides instructions for reversing, including activating the drive position and accelerator pedal use.

Steering and Turning

Details how to steer using the steering wheel and notes changes in force with attachments.

Turning Off the Engine

Outlines the procedure for safely shutting down the engine and parking the machine.

Safekeeping of the Ignition Key

Instructs on removing and securing the ignition key to prevent unauthorized starting.

Working with Accessory Equipment

Covers safety regulations for using accessories and their installation.

Accessory Equipment Safety Regulations

Mandates using Tuchel-approved accessories, observing manuals, and checking load limits.

Installing Accessory Equipment

Provides step-by-step instructions for attaching accessory equipment using the quick-change unit.

Removing Accessory Equipment

Details the procedure for safely disconnecting accessory equipment, including unlocking the quick-change unit.

Placing Machine Out of Operation

Covers safely turning off the machine and securing it against unauthorized starting.

Safely Turning Off the Machine

Instructs to park on level ground, lower equipment, and activate the holding brake.

Safekeeping of the Ignition Key

Details removing and securing the ignition key to prevent unauthorized starting.

Storing Machine for Long Periods

Provides measures for long-term storage, including cleaning, protection, and fluid checks.

Maintenance

Maintenance Safeguards

General safety rules for handling fuels, lubricants, and protective clothing during maintenance.

Safety-Relevant Parts

Identifies critical parts like hoses, fittings, and bonnets that require regular checks and immediate replacement.

General Maintenance Information

Covers parking, lowering equipment, activating brake, and null position for levers before maintenance.

Safekeeping of Ignition Key During Maintenance

Procedure for securing the ignition key to prevent accidental starts during maintenance.

Battery Maintenance

States that battery maintenance is for qualified personnel only.

Engine Maintenance

Refers to the separate operating manual for the combustion engine for maintenance details.

V-belt Maintenance

Refers to the engine manual for V-belt maintenance and states it requires qualified personnel.

Opening the Engine Bonnet

Instructions for safely opening the engine bonnet, including warnings about hot components.

Lubricants and Operating Materials

Lists lubricants, their types, quality classes, temperature ranges, viscosity, and fill volumes.

Wearing and Replacement Parts

Emphasizes using original parts and provides information needed for ordering replacement parts.

Maintenance and Service Intervals

Classifies maintenance intervals by operating hours (50, 250, 1000) and inspection types (A, B, C).

Maintenance Overview Diagram

Visually indicates components related to maintenance checks and service points.

Daily and 10-Hour Maintenance

Lists daily checks like cleaning, hydraulic oil level, tyre inspection, and wheel nut tightness.

Weekly and 50-Hour Maintenance

Details weekly checks including hydraulic filter replacement, greasing points, and tyre cleaning.

250-Hour Maintenance

Specifies replacement of hydraulic filter and air filter at 250-hour intervals.

1000-Hour;Yearly Maintenance

Outlines yearly tasks like replacing hydraulic oil and checking hydraulic hose lines for leaks.

Maintenance as Needed: Fuse Replacement

Procedure for replacing a defective fuse, emphasizing the use of original parts.

Cleaning the Machine

Provides detailed steps for cleaning the machine exterior and specific areas using water-soluble agents.

Tyre Checks and Maintenance

Details checking tyre pressure, profile depth, and for damage or foreign objects.

Wheel Nut Tightness Check

Instructions for checking and tightening wheel nuts using a torque wrench.

Lubricating Points

Identifies specific points for lubrication, such as the lower link and steering components.

Checking Hydraulic Oil Level

Step-by-step guide to checking the hydraulic oil level using the dipstick and funnel.

250-Hour Maintenance: Hydraulic Filter

Detailed instructions for changing the hydraulic filter, including warnings and tips.

1000-Hour;Yearly Maintenance: Hydraulic Oil

Instructions for changing the hydraulic oil, including draining, refilling, and filter replacement.

Maintenance as Needed: Fuse Replacement

Procedure for replacing a defective fuse, emphasizing the use of original parts.

Service Records

Troubleshooting

Troubleshooting: Engine Issues

Lists common engine malfunctions, their causes, and remedies for starting and stopping problems.

Troubleshooting: Brake Issues

Addresses insufficient braking power and holding brake problems, with causes and remedies.

Troubleshooting: Traction Drive

Covers issues like the machine not moving, slow movement, jerky motion, oil overheating, and abnormal noises.

Troubleshooting: Working Hydraulics

Addresses problems with lifting capacity, slow lifting, air bubbles, jerky cylinders, and non-functioning levers.

Index

Tuchel Tuchel-Trac Trio Specifications

General IconGeneral
BrandTuchel
ModelTuchel-Trac Trio
CategoryIndustrial Equipment
LanguageEnglish