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Turbosol TB30 - User Manual

Turbosol TB30
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Serial number Year
USE AND MAINTENANCE MANUAL
TB30
IS19/07
-
561405
EN
ORIGINAL

Table of Contents

Questions and Answers

  • K
    Kerri RoweAug 17, 2025
    What to do if my Turbosol TB30 is not pumping?
    • W
      Wendy VillarrealAug 17, 2025
      If the Turbosol Water Pump isn't pumping, make sure the hopper grid is closed. Check that the emergency button is not pressed. If the hydraulic oil pressure is constantly at maximum values, there might be clogging in the concrete pipe (remove the clogging safely and check the concrete features), a foreign body between the S-valve and the wear plate (place the machine in reverse for 1-3 seconds or manually remove the object safely), or a broken wear plate (replace the wear plate). If none of these resolves the issue, it could be an electric circuit failure, in which case you should request intervention of the Turbosol Technical Assistance.
  • M
    Michael BrooksAug 21, 2025
    Why does my Turbosol TB30 engine keep turning off?
    • J
      Jeremiah PhamAug 21, 2025
      If the Turbosol Water Pump engine keeps turning off, start by replacing the diesel oil filters if they are clogged. Ensure the diesel oil tank isn't in reserve; add diesel oil if needed. Also, check the air filter and clean or replace it if it's clogged.
  • J
    Jessica GarciaAug 25, 2025
    How to fix a Turbosol TB30 control board that won't switch on?
    • L
      Laura MillerAug 26, 2025
      If the control board on your Turbosol Water Pump doesn't switch on, first check if the battery switch is disconnected and insert it, or check the fuses. Then, verify the battery charge state. Clean or tighten any oxidised or loose battery cable clamps. If the issue persists, there may be a fault in the control board, and you should contact the Technical Assistance.
  • J
    Julie HarperAug 28, 2025
    What to do if my Turbosol TB30 high pressure washer has no flow rate?
    • J
      John HartmanAug 28, 2025
      If the high pressure washer on your Turbosol Water Pump isn't generating flow, first deactivate the mixer if it's running. If the hydraulic motor is jammed, try deactivating and reactivating the high pressure washer. If the problem continues, contact the Turbosol Technical Assistance. Also, check for clogged uses, such as an obstructed nozzle, and restore it.
  • C
    Christopher SmithSep 1, 2025
    Why is the mixer on my Turbosol TB30 not turning?
    • N
      Nancy HallSep 2, 2025
      If the mixer on your Turbosol Water Pump isn't turning, check if the hopper grid is open and close it. Look for any foreign bodies in the hopper and remove them after turning the machine off and opening the hopper grid. If the mixing shaft is seized, grease it and see if that resolves the issue; if not, consult the spare parts catalogue to replace the mixing shaft gaskets.
  • J
    John JohnsonSep 5, 2025
    How to troubleshoot irregular flow in Turbosol TB30 high pressure washer?
    • D
      Donna LongSep 5, 2025
      If the Turbosol Water Pump's high pressure washer has irregular flow and pressure, check the intake circuit for integrity to ensure no air is being suctioned. Clean the water inlet filter if it's dirty. Also, check for and restore any clogged uses, like a clogged nozzle.
  • V
    vsmallSep 8, 2025
    Why is my Turbosol TB30 Water Pump high pressure washer so noisy?
    • S
      Stacey SullivanSep 9, 2025
      If the high pressure washer on your Turbosol Water Pump is making excessive noise, check the intake circuit for any chokes. Also, ensure the supply water temperature is below 50°C.
  • G
    Gary HowardNov 12, 2025
    Why won't my Turbosol TB30 engine start?
    • T
      timothy57Nov 13, 2025
      If the Turbosol Water Pump engine doesn't start, there could be several reasons. First, ensure the emergency button is not pressed. If it is, release it, making sure it's safe to resume work. Check the battery charge state, and clean or tighten any oxidised or loose battery cable clamps. Also, make sure there's fuel in the tank. If there is fuel, check for air in the fuel pipe by inspecting all pipes. Other potential causes include a faulty starter motor (request assistance by the engine manufacturer), a faulty alternator not charging the battery (check the alternator belt), faulty temperature probes (control board temperature indicators with efficient probes must turn off), or a faulty engine oil pressure switch (replace the pressure switch; the control board temperature indicators with e...

Summary

General Information

Machine Identification

Details on identifying the machine, its components, and data plates.

Machine Orientation

Defines front, rear, left, and right sides relative to machine direction.

Machine Plate

Explains information found on the machine's identification plate.

Machine Serial Number

Specifies the location of the machine's serial number.

Road Trailer Identification Plate

Describes data on the road trailer identification plate.

Vehicles Identification Number

Details the location of the vehicle's identification number.

Documentation Accompanying the Machine

Lists the documents provided with the machine.

EC Declaration of Conformity (Facsimile)

Provides a facsimile of the EC Declaration of Conformity.

Warranty Limits

Outlines the terms and conditions of the machine's warranty.

Spare Parts and Duplicates of Documents

Instructions for ordering spare parts and requesting document duplicates.

Information for Consultation

Explains units of measurement, references, and symbols used in the manual.

Unit of Measurement

Defines units of measurement and their alternatives used in the manual.

References

Explains how figures and tables are referenced within the document.

Apexes

Defines mathematical apexes used in the manual.

Abbreviations and Acronyms

Lists abbreviations and acronyms used in the manual.

Symbols

Explains the meaning of symbols used in the manual.

Machine Presentation

Technical Data

Provides detailed technical specifications for the machine and its components.

Type of Machine

Describes the machine's purpose and intended use.

Operation

Explains the basic working principle and components of the pumping unit.

Main Components of the Machine

Identifies and lists the main parts of the machine with corresponding figures.

Application Examples

Illustrates various applications and suitable materials for the machine.

Optionals

Lists optional accessories and features available for the machine.

Safety and Prevention

Definitions

Defines key terms related to safety and risks used in the manual.

Importance of the Manual

Emphasizes the necessity of reading and understanding the manual for safe operation.

Recipients of Use

Identifies the intended users and their responsibilities.

Main Warnings

Provides crucial general safety warnings and operating guidelines.

Special Warnings for the Work Phases

Details safety precautions for specific operational phases.

Transport

Covers safety aspects and warnings related to machine transport and its sub-risks.

P.P.E. to be used

Specifies required Personal Protective Equipment for transport.

Lifting

Provides safety instructions and methods for lifting the machine, including risks and PPE.

Residue risks

Identifies residual risks associated with lifting operations.

Additional warnings

Further warnings and guidelines for safe lifting.

P.P.E. to be used

Lists necessary Personal Protective Equipment for lifting.

Placement

Details safety procedures for positioning the machine on site, including risks and PPE.

Residue risks

Highlights residual risks during machine placement.

Additional warnings

Provides extra safety advice for placement.

P.P.E. to be used

Specifies required Personal Protective Equipment for placement.

Use

Covers safety precautions and risks associated with operating the machine.

Residue risks

Details residual risks during machine operation and safety measures.

P.P.E. to be used

Lists required Personal Protective Equipment for machine use.

Maintenance

Outlines safety precautions and risks during maintenance.

Residue risks

Addresses residual risks related to lubricants during maintenance.

Additional warnings

Provides further safety advice for maintenance procedures.

P.P.E. to be used

Specifies required Personal Protective Equipment for maintenance.

Disposal

Covers safety aspects and risks related to machine disposal.

Residue risks

Identifies residual risks during the disposal phase.

Additional warnings

Provides further safety advice for disposal.

P.P.E. to be used

Lists required Personal Protective Equipment for disposal.

Safety Devices

Describes the various safety devices installed on the machine and their functions.

Signs on the Machine

Explains the different types of signs and labels on the machine.

Transport and Installation

Transport as Road Trailer

Details procedures and safety for transporting the machine as a road trailer.

Before leaving

Pre-departure checks and safety steps before towing.

Connect the Trailer

Step-by-step guide on connecting the trailer to the towing vehicle.

Release the Trailer

Procedures for safely releasing the trailer from the towing vehicle.

Lifting

Provides safety instructions and methods for lifting the machine, including risks and PPE.

handling FROM ABOVE.

Specific instructions for lifting operations from above.

Additional warnings

Further warnings and guidelines for safe lifting.

Installation

Steps and safety considerations for installing the machine on site.

Placement

Guidance on selecting a safe and stable location for the machine.

Pipe connection

Instructions for connecting the material conveying pipes.

Use and Operation

Electric Control Board

Explains the functions and indicators of the machine's electric control board.

Instruments on the Machine

Identifies and describes the various gauges and indicators on the machine.

Remote Control

Details the operation and connection of the remote control system.

Processing Phases

Step-by-step guide for starting up and operating the machine.

Machine Switch-on

Procedures for performing daily checks and starting the engine.

Emergency Stop

Instructions for using the emergency stop function.

Normal Machine Stop

Procedure for safely stopping the machine during normal operation.

Refuelling

Safety guidelines and instructions for refuelling the machine.

What to do in case of Clogging

Procedures for resolving pipe clogging issues.

Clogging of the Conveying Pipe

Specific steps to identify and clear pipe blockages.

High Washer Pressure (Optional)

Guidelines for using the optional high-pressure washer.

Cleaning the Machine

Instructions for cleaning the machine after use.

Maintenance

Routine Maintenance

Outlines scheduled routine maintenance tasks and their frequencies.

Check and Replacement of the Engine Air Filter

Procedures for inspecting and replacing the engine air filter.

Hydraulic Oil Level Check

Steps for checking and topping up hydraulic oil levels.

Engine Oil Level Check

Procedures for checking and maintaining engine oil levels.

Fittings and Material Conveying Pipe Check

Instructions for inspecting pipes, fittings, and gaskets.

Conveying Pipe Anchor Check

Guidance on checking the condition of pipe anchors.

Greasing

Details the greasing points and procedures for lubrication.

Ball Joint Lubrication and Greasing

Instructions for lubricating the ball joint and trailer joints.

Cleaning of the Cogwheels (Joints) of the Trailer Drawbar

Procedures for cleaning trailer drawbar cogwheels.

Hydraulic System Fittings and Pipes Check

Inspection of hydraulic system fittings and pipes for leaks or damage.

Battery Replacement

Steps for safely replacing the machine's battery.

Replacing Lubrication Water

Instructions for replacing lubrication water in the bowl.

Pumping Pistons Replacement

Detailed procedure for replacing the pumping pistons.

Wear Plate, Wear Disc and S-Valve Adjustment Replacement

Steps for replacing wear components and adjusting the S-valve.

Preparing the Machine for Long Periods of Inactivity

Precautions for storing the machine during long periods of non-use.

Restart After Long Periods of Inactivity

Steps to take when recommissioning the machine after inactivity.

Extraordinary Maintenance

Outlines tasks for extraordinary maintenance and their required intervals.

Demolition

Troubleshooting

Turbosol TB30 Specifications

General IconGeneral
BrandTurbosol
ModelTB30
CategoryWater Pump
LanguageEnglish