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Tuthill M-D Pneumatics 7010 User Manual

Tuthill M-D Pneumatics 7010
72 pages
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M-D Pneumatics
Mechanical Vacuum Boosters
Mechanical C-Flange Vacuum Boosters
Models
3204 4009 5509 5518 7013 7026
3206 4012 5511 5524 7017
3210 5507 5514 7010 7021
91/93 Series - Horizontal Flow
90/92 Series - Vertical Flow
OPERATOR’S MANUAL
Manual 2000 0811 ENG
Tuthill Vacuum & Blower Systems tuthillvacuumblower.com 800.825.6937
WARNING: Do Not Operate Before Reading Manual
Operator’s Manual: Tuthill Mechanical C-Flange Vacuum Boosters
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Tuthill M-D Pneumatics 7010 Specifications

General IconGeneral
Model7010
CategoryVacuum Cleaner
ManufacturerTuthill M-D Pneumatics
TypePneumatic
MaterialAluminum

Summary

4.1 Specifications

5. Installation - General

5.1 General Installation Guidelines

Covers general safety warnings and initial considerations before installing the booster.

5.1.1 Location, Foundation, and Air Intake

5.1.4 Soft Foot and 5.2 Safety

5.2 Safety Precautions

Lists critical safety warnings, including guarding, rotating parts, and hot surfaces.

5.3 Lubrication - Overview and Filling

5.3 Lubrication Overview

Explains the lubrication system, oil reservoirs, and general lubrication procedures.

5.3.1 Filling Procedure

Step-by-step guide on how to properly fill the oil reservoirs of the booster.

Lubrication FAQs & Hazards

5.3.3 Hazards Associated with Lubrication

Details risks related to lubricant breakdown, ignition, and hazardous media.

5.4 Piping Connections

5.4 Piping Connections

Guidelines for connecting inlet and outlet piping, including manifolding and flexible connections.

5.5 Water Cooling Instructions

5.6 Cooling Water, Drive Components, and Motor Drive

5.10 Electrical Connections and 5.11 Coupling Installation

6. Operation - General

6.1 General Operation

Provides general safety warnings and a pre-start checklist for initial operation.

6.2 Start-Up, Starting, and Operating Temperature

6.2 Start-Up Checklist

Recommends a sequence of checks before initial operation, maintenance, or relocation.

6.3 Starting Procedure

Outlines the steps for starting the booster, including lubrication and rotation checks.

6.4 Operating Temperature

Specifies upper temperature limits and the function of temperature limit switches.

6.5 Stopping and 6.7 Water Injected Boosters

6.5 Stopping

Details the correct procedure for stopping the booster, isolating it from the system.

6.7 Water Injected Vacuum Boosters

Explains the principle and operation of water-injected vacuum boosters for cooling.

Water Injected Booster Operation and Shutdown

6.7.1 Operation

Steps for operating water-injected boosters, including oil level checks and water flow adjustment.

6.8 Shutdown Procedure and 7. Maintenance

6.8 Recommended Shutdown Procedure

Provides a procedure to minimize risks of freezing or corrosion during shutdown.

7.1 General Maintenance

Emphasizes regular inspection and servicing for optimal performance and longevity.

7.2 Regular Maintenance Schedule

7.2 Regular Maintenance

Outlines a minimum maintenance program with daily, weekly, and monthly tasks.

7.3 Spare Parts and 7.4 Factory Service

7.5 Long Term Storage and 8. Model 3200C Disassembly

8.1 Disassembly of 3200C Series Boosters

Detailed instructions for disassembling the 3200C series boosters.

8.2 Assembly of 3200C Series Boosters

8.2.2 Gear End Assembly

Steps for assembling the gear end of the 3200C series booster.

8.2.3 Timing Gears and 8.2.4 Housing Assembly

8.2.3 Installation of Timing Gears

Instructions for installing and timing the gears, ensuring correct meshing.

8.2.5 Rotor Clearance and Drive Seal Assembly

8.2.5 Adjusting Rotor Interlobe Clearance

Guidance on adjusting rotor interlobe clearance using feeler gauges and shims.

9. Model 4000C/5500C Series Disassembly

9.2 Assembly of 4000C/5500C Series Boosters

9.2.3 Installation of Timing Gears

9.2.4 Housing Assembly and 9.2.5 Rotor Clearance

9.2.6 Drive Seal Assembly and 9.2.7 Booster Assembly

10. Model 7000C Series Disassembly

10.2 Assembly of 7000C Series Boosters

10.2.2 Gear End Assembly

10.2.3 Rotor Clearance and 10.2.4 Drive Seal Assembly

11. Troubleshooting

Troubleshooting Chart

A chart listing symptoms, probable causes, and remedies for common booster problems.

12. Assembly Clearances

13. Torque Chart and 14. Recommended Lubricants

14. Recommended Lubricants

Lists recommended lubricants for different ambient temperatures and applications, including food grade options.

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