Tuthill M-D Pneumatics 4009

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Summary

Mechanical C-Flange Vacuum Boosters Operators Manual

3. LIFTING

5. INSTALLATION

5.1 GENERAL

General guidelines for installing the vacuum booster.

5.1.4 SOFT FOOT

5.2 SAFETY

Critical safety warnings regarding rotating parts and guarding.

5.3 LUBRICATION

Information and procedures related to booster lubrication.

5.3.1 FILLING PROCEDURE

Step-by-step guide for filling the oil reservoirs.

5.3.3 HAZARDS ASSOCIATED WITH BREAKDOWN OR IGNITION OF LUBRICATION

Details risks related to lubricant breakdown and potential ignition.

5.4 PIPING CONNECTIONS

Guidelines for making proper piping connections to the booster.

5.5 WATER COOLING INSTRUCTIONS

5.9.1 DIRECT COUPLED

5.10 MOTOR AND ELECTRICAL CONNECTIONS

Guidelines for connecting motor and electrical components.

5.11 C-FLANGE COUPLING INSTALLATION

6. OPERATION

6.1 GENERAL

General operational guidelines and pre-startup checks.

6.2 START-UP CHECKLIST

A checklist for startup procedures, applicable in various scenarios.

6.3 STARTING

Procedure for starting the booster pump and associated systems.

6.4 OPERATING TEMPERATURE

6.5 STOPPING

6.7 WATER INJECTED VACUUM BOOSTERS

6.8 RECOMMENDED SHUTDOWN PROCEDURE TO MINIMIZE RISK OF FREEZING OR CORROSION

Procedure to prevent freezing and corrosion during shutdown.

7. MAINTENANCE

7.1 GENERAL

7.2 REGULAR MAINTENANCE

A schedule for routine maintenance tasks.

7.5 LONG TERM STORAGE

8. MODEL 3200 C SERIES DISASSEMBLY AND REASSEMBLY

8.1 DISASSEMBLY OF 3200 C SERIES BOOSTERS

Detailed steps for disassembling the 3200C series boosters.

9. MODEL 4000 C AND 5500 C SERIES DISASSEMBLY AND REASSEMBLY

9.1 DISASSEMBLY OF 4000 C AND 5500 C SERIES BOOSTERS

Procedures for dismantling 4000C and 5500C series vacuum boosters.

9.2 ASSEMBLY OF 4000 C AND 5500 C SERIES BOOSTERS

Procedures for assembling 4000C and 5500C series vacuum boosters.

9.2.1 PREPARATION OF END PLATES FOR ASSEMBLY

9.2.2 GEAR END ASSEMBLY

9.2.3 INSTALLATION OF TIMING GEARS

9.2.4 HOUSING AND FREE END ASSEMBLY

9.2.5 ADJUSTING ROTOR INTERLOBE CLEARANCE

Procedure for adjusting rotor interlobe clearances using feeler gauges.

9.2.6 DRIVE SHAFT SEAL ASSEMBLY

9.2.7 COMPLETE BOOSTER ASSEMBLY

10. MODEL 7000 C SERIES DISASSEMBLY AND REASSEMBLY

10.1 DISASSEMBLY OF 7000 C SERIES BOOSTERS

Steps for disassembling the 7000C series vacuum boosters.

10.2 ASSEMBLY OF 7000 C SERIES BOOSTERS

Procedures for assembling 7000C series vacuum boosters.

10.2.1 PREPARATION OF END PLATES FOR ASSEMBLY

10.2.2 GEAR END ASSEMBLY

10.2.3 ADJUSTING ROTOR INTERLOBE CLEARANCE

Procedure for adjusting rotor interlobe clearances for 7000C series.

10.2.4 DRIVE SHAFT SEAL ASSEMBLY

10.2.7 COMPLETE BOOSTER ASSEMBLY

10.3 INSTRUCTIONS FOR CONVERTING DRIVES

11. TROUBLESHOOTING

SYMPTOM

12. ASSEMBLY CLEARANCES

13. TORQUE CHART

14. RECOMMENDED LUBRICANTS

PARTS LIST FOR MODEL 3200 C SERIES

PARTS LIST FOR MODEL 4000 C SERIES

PARTS LIST FOR MODEL 5500 C SERIES

PARTS LIST FOR MODEL 7000 C SERIES

3200 C - MOTOR ADAPTER KIT (NEMA) - 32172 (A)

3200 C - MOTOR ADAPTER KIT (IEC) - 32173 (B)

4000С - МОТOR ADAPTER KIT (NEMA) - 40111 (C)

4000С - МОТOR ADAPTER KIT (IEC) - 40110 (B)

5000С - МОТOR ADAPTER KIT (NEMA) - 55228 (Β)

5000С - МОТOR ADAPTER KIT (IEC) - 55227 (Β)

7000 C - MOTOR ADAPTER KIT (NEMA) - 77131 (B)

7000С - МОТOR ADAPTER KIT (IEC) - 77129 (Β)

WARRANTY - BLOWER PRODUCTS