Tuthill M-D Pneumatics 4009 User Manual

M-D Pneumatics
™
Mechanical Vacuum Boosters
Mechanical C-Flange Vacuum Boosters
Models
3204 4009 5509 5518 7013 7026
3206 4012 5511 5524 7017
3210 5507 5514 7010 7021
91/93 Series - Horizontal Flow
90/92 Series - Vertical Flow
OPERATOR’S MANUAL
Manual 2000 0811 ENG
Tuthill Vacuum & Blower Systems tuthillvacuumblower.com 800.825.6937
WARNING: Do Not Operate Before Reading Manual
Operator’s Manual: Tuthill Mechanical C-Flange Vacuum Boosters

Tuthill M-D Pneumatics 4009 Specifications

General

Brand	Tuthill
Model	M-D Pneumatics 4009
Category	Vacuum Cleaner
Language	English

Summary

Mechanical C-Flange Vacuum Boosters Operator's Manual

3. LIFTING

5. INSTALLATION

5.1 GENERAL

General guidelines for installing the vacuum booster.

5.1.4 SOFT FOOT

5.2 SAFETY

Critical safety warnings regarding rotating parts and guarding.

5.3 LUBRICATION

Information and procedures related to booster lubrication.

5.3.1 FILLING PROCEDURE

Step-by-step guide for filling the oil reservoirs.

5.3.3 HAZARDS ASSOCIATED WITH BREAKDOWN OR IGNITION OF LUBRICATION

Details risks related to lubricant breakdown and potential ignition.

5.4 PIPING CONNECTIONS

Guidelines for making proper piping connections to the booster.

5.5 WATER COOLING INSTRUCTIONS

5.9.1 DIRECT COUPLED

5.10 MOTOR AND ELECTRICAL CONNECTIONS

Guidelines for connecting motor and electrical components.

5.11 C-FLANGE COUPLING INSTALLATION

6. OPERATION

6.1 GENERAL

General operational guidelines and pre-startup checks.

6.2 START-UP CHECKLIST

A checklist for startup procedures, applicable in various scenarios.

6.3 STARTING

Procedure for starting the booster pump and associated systems.

6.4 OPERATING TEMPERATURE

6.5 STOPPING

6.7 WATER INJECTED VACUUM BOOSTERS

6.8 RECOMMENDED SHUTDOWN PROCEDURE TO MINIMIZE RISK OF FREEZING OR CORROSION

Procedure to prevent freezing and corrosion during shutdown.

7. MAINTENANCE

7.1 GENERAL

7.2 REGULAR MAINTENANCE

A schedule for routine maintenance tasks.

7.5 LONG TERM STORAGE

8. MODEL 3200C SERIES DISASSEMBLY AND REASSEMBLY

8.1 DISASSEMBLY OF 3200C SERIES BOOSTERS

Detailed steps for disassembling the 3200C series boosters.

9. MODEL 4000C AND 5500C SERIES DISASSEMBLY AND REASSEMBLY

9.1 DISASSEMBLY OF 4000C AND 5500C SERIES BOOSTERS

Procedures for dismantling 4000C and 5500C series vacuum boosters.

9.2 ASSEMBLY OF 4000C AND 5500C SERIES BOOSTERS

Procedures for assembling 4000C and 5500C series vacuum boosters.

9.2.1 PREPARATION OF END PLATES FOR ASSEMBLY

9.2.2 GEAR END ASSEMBLY

9.2.3 INSTALLATION OF TIMING GEARS

9.2.4 HOUSING AND FREE END ASSEMBLY

9.2.5 ADJUSTING ROTOR INTERLOBE CLEARANCE

Procedure for adjusting rotor interlobe clearances using feeler gauges.

9.2.6 DRIVE SHAFT SEAL ASSEMBLY

9.2.7 COMPLETE BOOSTER ASSEMBLY

10. MODEL 7000C SERIES DISASSEMBLY AND REASSEMBLY

10.1 DISASSEMBLY OF 7000C SERIES BOOSTERS

Steps for disassembling the 7000C series vacuum boosters.

10.2 ASSEMBLY OF 7000C SERIES BOOSTERS

Procedures for assembling 7000C series vacuum boosters.

10.2.1 PREPARATION OF END PLATES FOR ASSEMBLY

10.2.2 GEAR END ASSEMBLY

10.2.3 ADJUSTING ROTOR INTERLOBE CLEARANCE

Procedure for adjusting rotor interlobe clearances for 7000C series.

10.2.4 DRIVE SHAFT SEAL ASSEMBLY

10.2.7 COMPLETE BOOSTER ASSEMBLY

10.3 INSTRUCTIONS FOR CONVERTING DRIVES

11. TROUBLESHOOTING

SYMPTOM

12. ASSEMBLY CLEARANCES

13. TORQUE CHART

14. RECOMMENDED LUBRICANTS

PARTS LIST FOR MODEL 3200C SERIES

PARTS LIST FOR MODEL 4000C SERIES

PARTS LIST FOR MODEL 5500C SERIES

PARTS LIST FOR MODEL 7000C SERIES

3200C – MOTOR ADAPTER KIT (NEMA) – 32172 (A)

3200C – MOTOR ADAPTER KIT (IEC) – 32173 (B)

4000С – МОТOR ADAPTER KIT (NEMA) – 40111 (C)

4000С – МОТOR ADAPTER KIT (IEC) – 40110 (B)

5000С – МОТOR ADAPTER KIT (NEMA) – 55228 (Β)

5000С – МОТOR ADAPTER KIT (IEC) – 55227 (Β)

7000C – MOTOR ADAPTER KIT (NEMA) – 77131 (B)

7000С – МОТOR ADAPTER KIT (IEC) – 77129 (Β)

WARRANTY – BLOWER PRODUCTS