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Tuthill M-D Pneumatics 3204 User Manual

Tuthill M-D Pneumatics 3204
72 pages
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M-D Pneumatics
Mechanical Vacuum Boosters
Mechanical C-Flange Vacuum Boosters
Models
3204 4009 5509 5518 7013 7026
3206 4012 5511 5524 7017
3210 5507 5514 7010 7021
91/93 Series - Horizontal Flow
90/92 Series - Vertical Flow
OPERATOR’S MANUAL
Manual 2000 0811 ENG
Tuthill Vacuum & Blower Systems tuthillvacuumblower.com 800.825.6937
WARNING: Do Not Operate Before Reading Manual
Operator’s Manual: Tuthill Mechanical C-Flange Vacuum Boosters
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Tuthill M-D Pneumatics 3204 Specifications

General IconGeneral
BrandTuthill
ModelM-D Pneumatics 3204
CategoryVacuum Cleaner
LanguageEnglish

Summary

Introduction to Tuthill Vacuum Boosters

Applicable Documentation

Lists relevant directives and standards for the vacuum boosters.

Scope of Manual

Defines the components covered by this operator's manual.

Conventions and Data Plate Information

Graphic Conventions in Manual

Explains hazard levels and symbols used throughout the manual.

Data Plate Details

Describes the information found on the product's data plate.

Product Description and Specifications

Flow Direction by Rotation

Illustrates how rotation affects air flow direction in the booster.

Technical Specifications

Presents key specifications including oil capacity, port size, and weight.

Installation Procedures

General Installation Guidelines

Covers general aspects of booster installation and safety.

Safety Precautions During Installation

Highlights critical safety warnings for installation procedures.

Lubrication System Setup

Details on filling oil reservoirs and lubrication system maintenance.

Piping and Cooling Water Connections

Guidance on connecting piping and water cooling systems.

Motor and Coupling Installation

Instructions for connecting motors and installing couplings.

Booster Operation and Shutdown

Start-Up Checklist and Procedures

Steps to follow before and during initial booster startup.

Operating Temperature Limits

Information on maximum operating temperatures for the booster.

Water Injected Vacuum Booster Operation

Specific procedures for operating water injected vacuum boosters.

Recommended Shutdown Procedure

Procedure to minimize freezing or corrosion risks during shutdown.

Maintenance and Service

General Maintenance Guidelines

Overview of regular inspections and maintenance tasks.

Regular Maintenance Schedule

Daily, weekly, and monthly maintenance recommendations.

Spare Parts and Factory Service

Information on ordering parts and factory repair services.

Model 3200C Series Disassembly and Reassembly

Disassembly of 3200C Series Boosters

Step-by-step guide for disassembling the 3200C series booster.

Assembly of 3200C Series Boosters

Detailed instructions for reassembling the 3200C series booster.

Model 4000C/5500C Series Disassembly and Reassembly

Disassembly of 4000C/5500C Series Boosters

Guide for taking apart 4000C and 5500C series vacuum boosters.

Assembly of 4000C/5500C Series Boosters

Instructions for reassembling the 4000C and 5500C series boosters.

Model 7000C Series Disassembly and Reassembly

Disassembly of 7000C Series Boosters

Procedure for disassembling the 7000C series vacuum boosters.

Assembly of 7000C Series Boosters

Instructions for reassembling the 7000C series vacuum boosters.

Instructions for Converting Drives

Guidance on converting drive configurations for 7000C series.

Troubleshooting Common Issues

Assembly Clearances and Torque

Assembly Clearances Table

Table detailing critical assembly clearances in inches and millimeters.

Torque Chart

Specifies torque values for various parts in ft-lbs and N-m.

Recommended Lubricants

Tool Drawings for Service

Declaration of Incorporation Details

Warranty Information for Blower Products

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