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MG-5170DC
Twin Disc MG-5170DC User Manual
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vice
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Manual
Manual
Manual
Manual
Manual
Marine
Marine
Marine
Marine
Marine
T
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ansmission
ansmission
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ansmission
Document Number
: 1020667
TWIN DISC
TWIN DISC
TWIN DISC
TWIN DISC
TWIN DISC
INCORPORA
INCORPORA
INCORPORA
INCORPORA
INCORPORA
TED
TED
TED
TED
TED
Components:
MG-5170DC
2
Table of Contents
Table of Contents
7
Introduction
11
General Information
11
Safety and General Precautions
11
Preventative Maintenance
13
Towing
13
Ordering Parts and Obtaining Services
14
Source of Service Information
15
Warranty
16
Description and Specifications
17
General
17
Power Ratings
18
Construction Features
19
Lubrication Features
20
Specifications
23
Optional Equipment
25
Torsional Input Coupling
25
Torque Values for Fasteners
30
Operation
33
General
33
Hydraulic System with Manual Control Valve
34
Manual Control Valve
36
Hydraulic System with Optional Electric Control Valve
42
Trolling Valve (Optional)
52
Power Take-Off (Optional)
55
Trailing Pump (Optional)
56
Power Flow
57
Preventative Maintenance
61
In-Boat Maintenance and Repair
61
General Maintenance
62
Troubleshooting
67
Troubleshooting Chart
67
Disassembly
71
Prepare Transmission for Disassembly
72
Remove Transmission External Components and Sub-Assemblies
73
Remove Clutch Assemblies
76
Remove Primary and Secondary Clutch Shaft Assemblies
79
Remove Output Flange and Oil Pan
81
Remove Output Shaft and Gear
84
Disassembly of Primary Shaft or Secondary Shaft (Disassembly of Secondary Shaft Is Described)
88
Disassembly of Upper Valve Body Half (Electric Section)
102
1017555 Trolling Valve (Optional Equipment)
104
Cleaning and Inspection
109
Cleaning
109
Inspection
111
Assembly
115
Prior to Assembly
116
Preliminary Assembly
117
Installation of Output Shaft and Gear
119
Installation of Output Shaft Rear Bearing
121
Output Shaft Tapered Roller Bearing Adjustment
122
Assembly and Installation of Primary and Secondary Shafts
126
Installation of Bearing Carrier
137
Assembly and Installation of Manifold
139
Primary and Secondary Shaft Bearing Adjustment
140
Installation of Manifold Exterior Components
142
Installation of Top Cover, Oil Gauge, and Oil Pan
144
Installation of Output Flange
146
Assemble Control Valve
149
Trolling Valve (Optional Equipment)
160
Installation of Transmission External Components
164
Installation
167
Prior to Installation
167
Alignment (also Reference SAE J-1033 and J-617)
168
Installation
172
Gears
179
Special Tools
185
List of Special Tools
185
Bearing Driver T-18050-11
187
Driver T-18050-25
188
Bearing Driver T-18050-183
189
Seal Driver T-18050-321
190
Bearing Driver T-18050-323
191
Bearing Driver T-18050-327
192
Bearing Driver T-18050-335
193
Bearing Driver T-18050-585
194
Bearing Driver T-18050-611
195
Oil Injection Tool T-18614-5
196
Spring Retainer Hold down T-19998
197
Output Gear & Shaft Puller for Assembly T-20023 - Sheet 1
198
Details for Puller T-20023 - Sheet 2
199
Details for Puller T-20023 - Sheet 3
200
Sleeve for Runout Check T-21302-1
201
Oil Seal Protector T-21347
202
Oil Seal Driver T-21347-1
203
Lifting Bracket for Clutch Removal in Boat
204
Bearing Driver T-18050-772
205
Output Gear Lifting Fixture T-19987
207
Suction Strainer
212
Oil Filter
213
Transmission Rear View
214
Transmission Section View
216
4
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Twin Disc MG-5170DC Specifications
General
Brand
Twin Disc
Model
MG-5170DC
Category
Microphone system
Language
English
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