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Tyco Rovalve S20 User Manual

Tyco Rovalve S20
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Rovalve S20
Installation and Maintenance Instructions
Tyco reserves the right to change the contents without notice ROVMC-6614-EN-0904
1. General information
The ROVALVE S20 knife gate valve is a UNIDIRECTIONAL (one-way shut-off) product.
Unidirectional valves have a preferred shut-off direction.
CAUTION
Care must be taken in valve installation with respect to direction of flow.
Unidirectional valves have the preferred direction of shut-off
indicated by the word "SEAT" cast into the valve body or the
word "SEAT" stamped on the upper right hand corner of the gate
on the seat side. A unidirectional valve is normally installed with
the seat side (preferred direction) downstream, with the line
pressure pushing the gate toward the seat.
CAUTION
The user is responsible for correct directional installation.
On select applications, including low pressure - dry solids applications, greater performance may
be realized by installing the S20 in the reverse flow position. Valves supplied with backing rings are
normally installed in a reverse flow orientation, with the seat side of the valve upstream. Contact
factory for details and additional recommendations.
Initial inspection:
1. Examine entire valve and report any damage or discrepancies immediately.
2. Accessories, if any, including solenoids, limit switches, positioners, etc., are tested for
functionality prior to shipment. Examine carefully for damage which may occur during shipment.
3. Operators: Standard manual handwheels may be shipped loose for field installation. It is
necessary to use a pipe wrench or large crescent wrench to properly tighten the handwheel
retaining nut. Be sure to fully tighten.
4. Packing assembly: The packing gland bolts should be checked and adjusted to obtain a first
time packing seal. Packing gland bolts and or nuts may become slightly loose when valve is
shipped. Field adjustment is expected and desired. Tighten each nut equally just enough to
stop any leakage. Overtightening may increase valve operating torque and shorten packing life.
Thank you for purchasing a ROVALVE S20
knife gate valve product from Tyco Flow
Control. With proper care it should provide
you a long service life.
www.tycoflowcontrol.com
Index
1. General information 1
2. Installation instructions 2
3. General maintenance 4
4. Spare parts 4
5. Instructions for repacking 5
6. Stem nut replacement
instructions 6
7. Suggested cylinder support when
cylinder is mounted horizontal 7
8. Instructions for converting a
MH to bevel gear operator 8
9. Recommended long term storage
procedure 9
Tables and figures
Table A: Maximum flange bolt torques 2
Table B: Knife gate valve dimensions,
per MSS-SP81 3
Table C: Valve dimensions 3
Table D: Packing sizes 5
Figure 1, Retaining nut assembly 1
Figure 2, Packing gland nuts 1
Figure 3, Blind-tapped holes 2
Figure 4, Flange bolts 2
Figure 5, Envelope dimensions 3
Figure 6, Inspection points 4
Figure 7, Spare parts-topworks 4
Figure 8, Spare parts-valve body 4
Figure 9, Repacking instructions 5
Figure 10, SM636 packing 5
Figure 11, Stem nut replacement
instructions 6
Figure 12, Pin-style lockouts 8
Figure 13, BG conversion 8
Figure 1 Figure 2
Assemble handwheel,
be sure and fully
tighten handwheel
retaining nut
Inspect and tighten packing
gland nuts to stop any
leakage.
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Tyco Rovalve S20 Specifications

General IconGeneral
BrandTyco
ModelRovalve S20
CategoryIndustrial Equipment
LanguageEnglish

Summary

General Information

Initial Inspection and Handling

Examine valve for damage, test accessories, check operators and packing.

Directional Installation CAUTION

Warning about careful installation based on SEAT marking to prevent damage.

Installation Instructions

Installation Procedures

Steps for aligning flanges, using gaskets, and proper bolting to avoid valve body damage.

Flange Bolting CAUTION

Warning against using bolts too long or over-torquing to prevent valve body damage.

General Maintenance

Maintenance Checks and Lubrication

Regular inspection of stems, packing glands, and valve operation, including lubrication points.

Spare Parts

Spare Parts Ordering Information

Recommended spare parts and details needed for ordering replacement parts for valves or operators.

Instructions for Repacking

Valve Repacking Procedure

Detailed steps for valve repacking, including tool requirements and packing installation.

Stem Nut Replacement Instructions

Stem Nut Replacement Guide

Step-by-step instructions for disassembling and reassembling the stem nut assembly.

Suggested Cylinder Support Methods

Horizontal/Off-Vertical Cylinder Support

Suggestions for supporting cylinders in horizontal or off-vertical positions to maintain alignment and prevent failure.

Converting MH to BG Valves

Bevel Gear Conversion Procedure

Steps for converting a manual handwheel (MH) valve to a bevel gear (BG) operator.

Recommended Long Term Storage Procedure

Storage for Handwheel/Bevel Gear Valves

Guidelines for storage facility, orientation, preparation, inspection, and maintenance for handwheel or bevel gear operated valves.

Storage for Cylinder Operated Valves

Guidelines for storage facility, orientation, preparation, inspection, and maintenance for cylinder operated valves.

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