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U.S. Boiler Company K2 - User Manual

U.S. Boiler Company K2
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1
105337-03 - 5/15
Price - $5.00
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage,
injury, or loss of life. For assistance or additional information, consult a qualied installer, service agency or the
gas supplier. This boiler requires a special venting system. Read these instructions carefully before installing.
9700609
As an ENERGY STAR
®
Partner, U.S. Boiler Company has determined that the K2™ Series meets the ENERGY
STAR
®
guidelines for energy efciency established by the United States Environmental Protection Agency (EPA).
OPERATING INSTRUCTIONS
FOR
K2
CONDENSING HIGH EFFICIENCY
DIRECT VENT
GAS - FIRED HOT WATER BOILER

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Questions and Answers

  • L
    lee12Aug 20, 2025
    What to do if the U.S. Boiler Company K2 display is completely dark?
    • A
      Adam GreeneAug 20, 2025
      If the U.S. Boiler Company Boiler isn't responding to a call for heat and the display is completely dark with no green power light, the issue is likely a lack of 120Vac power. First, check the breaker and wiring between the breaker panel and the boiler. Also, a blown high voltage fuse could be the cause, in which case you'll need a Replacement Fuse Kit, part number 105349-01.
  • S
    Stephanie FloresAug 22, 2025
    What causes a U.S. Boiler Company Boiler display to be completely dark but the fan is running?
    • S
      Scott JonesAug 22, 2025
      If your U.S. Boiler Company Boiler display is completely dark, but the fan is running, it indicates a lack of 24Vac power to the control. Check for loose 120Vac connection wiring between the boiler J-Box and the transformer, as well as loose 24 Vac connection wiring between the transformer and the control. A blown low voltage fuse could also be the culprit; use Replacement Fuse Kit, part number 105349-01.
  • D
    Daniel RodriguezAug 25, 2025
    Why is my U.S. Boiler Company K2 Boiler experiencing ignition failure?
    • N
      Nicole RobinsonAug 25, 2025
      If you're experiencing ignition failure with your U.S. Boiler Company Boiler (models K2-080 through K2-180), where the flame fails after 5 restart attempts, it could be due to several reasons. Check for no gas pressure or gas pressure below the minimum value on the rating plate. Ensure the gas line is fully purged of air. Other potential causes include a defective electrode, loose burner ground connection, defective ignition cable, or a defective gas valve. Also inspect for a defective or fouled electrode, or a plugged drain line in the trap. If the flame rod isn't detecting a flame or the condensate trap is plugged, these could also be the cause.
  • A
    allisonlopezAug 27, 2025
    Why is the green power light blinking on my U.S. Boiler Company K2 control?
    • S
      Shawn IngramAug 27, 2025
      If your U.S. Boiler Company Boiler is showing a blinking green power light, it indicates a control fault. The green light is tied to the internal power supply, and the blinking means the power supply is repeatedly starting and stopping, which isn't normal, and the microprocessors aren't running. Try disconnecting all terminals except the 24VAC to power the Control, the green light should be steady. If it's not, the control is defective. If it becomes steady, start reconnecting all the connectors one by one while observing the green light; when the faulty wiring is reconnected, the green light will begin to flash.
  • M
    Mary AndersonAug 28, 2025
    Why is my U.S. Boiler Company K2 Boiler display completely dark, but the boiler still fires?
    • J
      Jason ThompsonAug 28, 2025
      If the display on your U.S. Boiler Company Boiler is completely dark, but the boiler still fires, it suggests there's no 5 Vdc power reaching the display. This could be due to loose 5 Vdc connection wiring between the display and the control, or it could indicate a defective display or control unit.
  • J
    jeremiahnormanAug 29, 2025
    What does “00FF” or “ERFF” mean on my U.S. Boiler Company Boiler?
    • K
      Kristina DavidAug 29, 2025
      If the U.S. Boiler Company Boiler is showing “00FF” or “ERFF”, the display has lost communication with the control. This may be due to a loose or defective display harness, a defective display, or a defective control.
  • A
    Alexis NorrisAug 31, 2025
    What to do if home is cold during cold weather days with U.S. Boiler Company K2 Boiler?
    • M
      Ms. Jennifer VelasquezSep 1, 2025
      If your home is cold during cold weather days when using a U.S. Boiler Company Boiler, increase the High Boiler Water Temperature parameter by 5°F (2.8°C) per day.
  • B
    bwilkinsSep 2, 2025
    What to do if home is cold during mild weather days with U.S. Boiler Company Boiler?
    • S
      Steven LevySep 3, 2025
      If your home is cold during mild weather days when using a U.S. Boiler Company Boiler, increase the Low Boiler Water Temperature parameter by 5°F (2.8°C) per day.
  • M
    Miss Jennifer SchmidtSep 4, 2025
    What does error ER0011 mean on my U.S. Boiler Company Boiler?
    • L
      lindseygarnerSep 4, 2025
      If your U.S. Boiler Company Boiler displays 'ER0011', it means the Adjustment Mode Password has timed out. This does not indicate a defect in the control or display. To restore operation, simply cycle the power to the display.
  • M
    Mr. Kenneth McleanSep 6, 2025
    What does error ER0012 mean on my U.S. Boiler Company K2 Boiler?
    • T
      Tina HarringtonSep 6, 2025
      If the U.S. Boiler Company Boiler displays 'ER0012', it indicates a defective control which requires replacement.

Summary

I. Operation

Sage2.2 Controller and Core Features

Overview of the Sage2.2 controller, its touch screen display, and fundamental operating features.

Heating Control, Safety, and Protection

Features for temperature regulation, safety controls, and boiler protection mechanisms.

Multi-Boiler Control Sequencer

Managing and coordinating multiple boilers using the sequencer for optimal system performance.

Changing Adjustable Parameters

Procedure for entering adjustment mode and modifying various boiler operating parameters.

Status Monitoring Screens

Reviewing boiler operational status through various screens like Status, Detail, and Sequencer.

System Configuration and Parameters

Adjusting boiler type, rate settings, pump selections, and various heat configuration parameters.

Central Heat Settings Configuration

Adjusting setpoints, temperature limits, and response speed for central heating.

Domestic Hot Water Settings

Configuring setpoints, limits, and priority for domestic hot water heating.

Outdoor Reset Parameters

Configuring central heat outdoor reset for optimal temperature control and energy savings.

Sequence Master and Slave Configuration

Setting up the Sequence Master and configuring slave boilers for multi-boiler operation.

Zone Control Description Setup

Customizing descriptions for zone panels and individual zones for better identification.

Energy Management Interface

Configuring inputs for controlling the boiler via an external Energy Management System.

II. Troubleshooting

General Troubleshooting and Display Faults

Diagnosing issues without error codes and interpreting fault indications on the boiler display.

Fault Diagnosis and Active Fault Screens

Using help screens and active fault screens to identify and resolve specific system issues.

Lockout Code Resolution

Troubleshooting and correcting soft and hard lockout conditions for proper boiler restart.

U.S. Boiler Company K2 Specifications

General IconGeneral
BrandU.S. Boiler Company
ModelK2
CategoryBoiler
LanguageEnglish

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