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Ultra Optics 44R - User Manual

Ultra Optics 44R
50 pages
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Summary

Introduction

Thank You

Expresses gratitude for the customer's business and introduces the 44R.

Symbol Definitions

Defines symbols used in the manual for warnings, cautions, and notes.

Service Contact Information

Provides contact details for Ultra Optics technical service and repair.

Manual Usage Guidelines

Design Modification Policy

Outlines restrictions on product modification without prior written approval.

Obtaining Additional Manuals

Details how to obtain additional copies of the operation manual.

Safety Precautions and Warnings

Identified Machine Hazards

Lists potential hazards like UV light, high-pressure water, and chemicals.

Critical Safety Warnings

Highlights critical warnings regarding electrical power, hot water, UV light, and chemicals.

System Operation and Startup

Machine Start-up Procedure

Step-by-step guide for powering up the machine after shutdown.

System Overview and Requirements

Required Facility Utilities

Specifies electrical power, compressed air, and deionized water requirements.

General 44 R System Description

Introduces the 44R as an advanced lens coating machine with automation.

Core Process Operations - Part 1

Lens Conveyor and Loading

Describes conveyor operation and robotic lens loading/unloading.

Core Process Operations - Part 2

Lens Washing and Drying

Details the high-pressure wash and compressed air drying processes.

Core Process Operations - Part 3

Coating Application and UV Curing

Describes coating material application and UV lamp curing.

Advanced System Integration

Lab Management System Communication

Details how the 44R communicates with the LMS via barcode.

Work Handling and Rework

Work Tray Feeding and Setup

Instructs on how to feed work trays into the machine correctly.

Work Handling and Rework - Part 2

Re-Work Lens Processing

Explains how to process single lenses from a pair for rework.

Alarm Fault Recovery

Maintenance Procedures

Scheduled Preventative Maintenance Tasks

Outlines daily, weekly, and monthly maintenance tasks.

Calibration Procedures

Robot Pick and Place Calibration

Procedure to re-calibrate robot pick and place points for accurate handling.

Barcode Scanner Calibration

Replacing Consumable Parts

HEPA Filter Replacement

Instructions for replacing HEPA pre-filters and main filters.

Suction Cup Replacement

Procedure for replacing spindle and robot suction cups.

Light Module Replacement

Guide for removing and installing the light module.

Replacing Sensors

Proximity and Coating Sensors

Details on replacing proximity and coating sensors.

Air Filter Pack Replacement

Instructions for replacing air filter packs.

Replacing Sensors - Part 2

UV, Water, and Vacuum Sensor Replacement

Procedure for replacing UV, water, and vacuum sensors.

Conveyor and Lift Cylinder Sensors

Steps for replacing conveyor and lift cylinder sensors.

Mechanical Adjustments and Replacements

Spindle Motor Assembly Replacement

Procedure for replacing the spindle motor assembly.

Robot Actuator Adjustment

Procedure for replacing or adjusting the robot's 180-degree actuator.

Speed Settings Adjustment

Guide for adjusting various machine speed settings.

Spindle and Lamp Control

Spindle Speed Adjustment Guide

Detailed instructions for adjusting spindle speeds for wash and coat.

Lamp Cycle Time Adjustment

Procedure for adjusting the UV lamp cycle time.

Pneumatic and Belt Maintenance

Air Regulator Adjustment Procedure

Steps for adjusting air regulators to the specified pressure.

Conveyor Drive Belt Maintenance

Instructions for replacing or tightening the conveyor drive belt.

Alarm Code Reference

Alarm Codes and Causes

Lists alarm messages, PLC tags, and their potential causes for troubleshooting.

Ultra Optics 44R Specifications

General IconGeneral
BrandUltra Optics
Model44R
CategoryLaboratory Equipment
LanguageEnglish