What to do if the chamber is not venting on ULTRASOURCE Packaging equipment?
If the red “VENT” indicator light is lit, check ventilation valve SOL-1 for proper operation. If the “VENT” indicator light is not lit, check the cool down potentiometer on the analog control module or a possibly defective digital control panel.
What to do if there is no gas flush on ULTRASOURCE Packaging equipment?
If the indicator light (GAS) is lit, check for proper gas pressure going into the gas inlet and check for proper operation of gas flush valve (SOL-3). If the indicator light (GAS) is not lit, check gas flush potentiometer on the analog control module or a possibly defective digital control panel.
Why are the vacuum cycle times longer on ULTRASOURCE Packaging equipment?
Check the intake screen in the vacuum pump hose barb for blockages.
What to do if vacuum is not pulling lid down on ULTRASOURCE Packaging equipment?
Check the intake screen in the vacuum pump hose barb for blockages, such as pieces of bags, labels, or bone.
What to do if ULTRASOURCE Packaging equipment has improper or no sealing?
If the seal bladder light on the control module is lit, but the seal bar doesn't go up, ensure the regulator knob is turned fully clockwise. If air-assist is being used, set it to the recommended pressure. Also, check the seal bladder valve SOL-2 for proper operation. If the red seal light on the front panel either doesn't light for the proper length of time (½ to 1 second) or doesn't light at all, check for a broken seal element, seal bar fuse F-1 (located on the analog or digital panel; if the machine is 110VAC with two seal bars, F-1 is on the chassis), and make sure the seal impulse potentiometer is set high enough, or check for a possible defective digital control panel. If the seal bar isn't heating up even though the red seal light on the front panel comes on, inspect the seal bar c...
Instructions for inspecting the machine upon receipt and handling shipping damage.
Fields to record machine model, serial number, owner, and location.
Details on machine length, width, height, working height, seal bar length, and cycle time.
Information on vacuum pump type, capacity, and electrical connection requirements.
List of safety standards the Ultravac 500 conforms to, including UL, CSA, NSF, and CE.
Official declaration that the machine meets CE Low Voltage and EMC Directives.
Instructions to prevent personal injury from electrical shock, blades, and chemicals.
Guidance on risks associated with food packaging and the need for expert consultation.
Fundamental safety rules, including power disconnection and stable placement.
Steps for carefully removing the machine from its crate and initial cleaning.
Details on correct voltage, phase, and grounding instructions for safe operation.
Instructions for checking vacuum pump oil, connecting gas flush, and verifying pump rotation.
Guidelines for correctly positioning product within the pouch for best sealing results.
Explanation of the analog control panel, vacuum, and seal time settings.
Overview of the digital control panel, including programming, VACPLUS, and gas flush.
Guide to navigating the operator menu for vacuum, seal time, and program selection.
Details on air-assist sealing, gas flush functionality, and double seam seals.
Pre-cleaning safety precautions and general advice before starting the cleaning process.
Step-by-step instructions for cleaning various parts of the machine.
Consulting the pump manufacturer's manual for detailed maintenance information.
Instructions for replacing seal elements and maintaining the seal bar.
Explanation of indicator lights and their sequence during machine operation.
Guide to diagnosing and resolving common problems encountered with the machine.
Steps for safely opening the machine's chamber for access or maintenance.
Procedure for draining, refilling, and checking the vacuum pump oil level.
Instructions for safely replacing the power cord on the machine.
Guidance on recording performed maintenance activities and scheduling future tasks.
Guidance on recording all service work performed, including training and wear items.
List of component designations (switches, solenoids, contactors, etc.) and their functions.
Electrical diagrams for 230V single/3-phase and 380V 3-phase analog control panels.
Electrical diagrams for 230V single/3-phase and 380V 3-phase digital control panels.
Diagrams illustrating the non-gas flush and gas flush pneumatic systems.
A list of recommended spare parts with UltraSource part numbers for easy ordering.
List and diagram of parts for the pump and chassis assembly.
List and diagram of components related to the seal bar assembly.
List and diagram of parts for the lid and hinge system.
Parts lists and diagrams for the analog control panel.
Parts lists and diagrams for the digital control panel.
Detailed installation and operation manual for the R5 Series vacuum pumps.
General| Brand | ULTRASOURCE |
|---|---|
| Model | Ultravac 500 |
| Category | Packaging equipment |
| Language | English |
To Next Page