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Uni-ram URS500 Series User Manual

Uni-ram URS500 Series
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USER MANUAL
URS500 AND URS600 SERIES
MODELS
URS500 URS600
URS500EP2 URS600EP2
UNI-RAM CORPORATION • ONTARIO • CANADA
Revision 2019-07
URS500 / URS600
URS500EP2 / URS600EP2
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Uni-ram URS500 Series Specifications

General IconGeneral
BrandUni-ram
ModelURS500 Series
CategoryService Equipment
LanguageEnglish

Summary

Introduction and Safety Approvals

Safety Approvals

Unit certified under UL/CSA standards for non-hazardous and hazardous locations.

Cautions and Warnings

Essential safety precautions, including PPE, ignition sources, and solvent handling.

Serial Number Identification

Location and importance of the unit's serial number for reference.

Features and Specifications Overview

Key Safety Features

Lists built-in safety features like certifications, explosion-proof design, and automatic shut-off.

Operational Highlights

Highlights rapid-start heating, efficient condenser, and compatibility with spray gun cleaners.

Preparation and Setup Procedures

Included Accessory Kit

Lists included accessories with their part numbers for various models.

Liner Bag Usage Caution

Emphasizes using genuine Uni-ram liner bags to maintain warranty and performance.

Location and Connection Guidelines

Guidelines for placing the unit in non-hazardous and hazardous locations.

Solvent Requirements and Preparation

Waste Residue and Definitions

Describes residue and defines terms like Flash Point and Auto-ignition temperature.

Solvent Transfer & Air Supply Kit Installation

Instructions for installing transfer hoses and air supply kits for EP2 models.

Transferring Solvent to/from Spray Gun Cleaner

Hose Connections for Spray Gun Cleaner

Explains how to connect hoses for solvent transfer between the recycler and spray gun cleaner.

Air Supply Connections for Spray Gun Cleaner

Details the connection of the blue airline and Tee for air supply to the spray gun cleaner and recycler.

Transferring Solvent to/from Drum/Container

Air Supply for Drum/Container Transfer

Explains air supply connection for EP2 models when transferring from a drum or container.

Stand-alone Operation Mode

Notes that connections are not necessary for stand-alone operation of non-EP2 models.

Operating Procedures: Initial Steps

Operating Steps Summary

Lists the sequence of steps for operating the solvent recycler.

Open Tank Lid and Safety Cover

Instructions on how to open the tank lid and safety cover.

Transfer Solvent to Recycler Tank (Models without Transfer System)

How to pour solvent into the distillation tank, including volume limits and precautions.

Operating Procedures: Solvent Transfer and Setup

Transfer Solvent to Recycler Tank (EP2 Models)

How to transfer dirty solvent into the recycler using the built-in transfer system for EP2 models.

Position Solvent Receiving Pail

Instructions for positioning the solvent receiving pail, including grounding.

Set Temperature Point

Guidance on setting the temperature for optimal solvent recycling.

Operating Procedures: Process Execution

Start, Finish, and Transfer Operations

Covers initiating, completing recycling, and transferring clean solvent.

Waste Removal and Tank Cleaning

Procedures for removing waste debris and cleaning the distillation tank and lid.

Operating Procedures: Tank and Gasket Maintenance

Tank Maintenance and Corrosion

Notes on tank cleaning, potential corrosion, and lid surface care.

Liner Bag and Lid Gasket Replacement

Detailed steps for installing a new liner bag and inspecting/replacing the lid gasket.

Theory of Operation: Distillation Process

Solvent Recycling Process Explanation

Explains how waste solvent is separated into clean solvent and waste materials through boiling and condensation.

Maintenance Schedule and Procedures

Periodic Maintenance Overview

Outlines routine maintenance tasks to be performed before each use, monthly, and quarterly.

Monthly Maintenance Tasks

Specific tasks to perform monthly, including cleaning the condenser and checking the power cable.

Quarterly Maintenance Tasks

Recommended quarterly task of running clean solvent to maintain the condenser and discharge tube.

Semi-Annual Maintenance Tasks

Preventive replacement of the lid gasket every six months.

Maintenance: Condenser and Gasket Care

Cleaning the Condenser

Instructions on how to clean the condenser to prevent overheating and error codes.

Replacing the Lid Gasket

Step-by-step guide for removing the old lid gasket and installing a new one.

Maintenance: Discharge Tube and Gasket

Lid Gasket Installation Details

Details on correctly installing the new lid gasket to ensure a proper seal.

Cleaning the Condenser Discharge Tube

Procedure to clear blockages in the condenser discharge tube to prevent solvent leaks.

Maintenance: Condenser Cap and Outlet

Cleaning Condenser Cap and Outlet

Steps to clean the condenser cap and check for blockages using air pressure.

Troubleshooting Guide: Basic Issues

Unit Not Powered On

Troubleshooting steps for when the unit's lights are off and it's not receiving power.

Unit Powered On, No Heat

Actions to take if the unit is on but the heat light does not come on.

Recycled Solvent Not Clear

Identifies causes and solutions for unclear recycled solvent, such as chemical reactions or dirty paths.

Dirty Solvent Remains in Tank

Troubleshooting for residual dirty solvent, considering contamination, boiling point, and tank cleanliness.

Liner Bag Sticks

Solution for a liner bag sticking to the tank bottom during debris removal.

Troubleshooting Guide: Advanced Issues

Solvent Vapor Leaks from Lid Gasket

Addresses issues related to solvent vapor leaks, including worn gaskets and lid tension.

Bag Sections Brown/Thin

Troubleshooting for bag discoloration due to high temperature or inferior bag quality.

Erratic Computer Operation

Steps to resolve erratic computer behavior, including rebooting the unit.

Wet Residue Puck

Solutions for a residue puck that is too wet, related to heat or solvent composition.

Error Condition Codes: System Alerts

Error Codes 11-13

Details error codes related to thermocouples and computer malfunction, with required actions.

Error Codes 21-22

Covers errors for open heater circuits and defective heater triacs, with immediate safety advice.

Error Codes 23-24

Addresses overheating condensers and associated error codes, recommending cleaning and checks.

Error Code 31

Explains errors related to boiling not occurring, low set points, or high boiling points of solvent.

Error Condition Codes: Operational Faults

Error Code 32

Deals with micro-controller resets due to power interruptions or voltage drops during operation.

Error Code 33

Covers errors for recycling not finishing within 6 hours, low set points, or high boiling points.

Service Procedures: Basic Maintenance

Clean Condenser Procedure

Procedure for cleaning the condenser using a brush attachment and vacuum.

Clear Blocked Solvent Flow Path

Steps to identify and clear blockages in the solvent flow path, including safety warnings.

Replace Fuses Procedure

Detailed instructions for replacing fuses on the power control board, including fuse types and locations.

Service Procedures: Lid and Bolt Adjustments

Increase Lid Tension

Procedure for adjusting lid tension using the spring bolt assembly as a last resort.

Reposition Lid and Tighten Bolts

Instructions for repositioning the lid and tightening hinge and cross bar bolts to ensure a proper seal.

Recommended 6-Month Maintenance Recap

Recap of maintenance tasks recommended every six months.

Replacement Parts List

Full Product Warranty Information