Unipower Sageon III - User Manual

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Sageon III™ Power System

Product Manual

600A

1200A

PM 990-8800-00, Rev. 9

UNIPOWER, LLC

65 Industrial Park Rd

Dunlap, TN 37327

Phone: +1-954-346-2442

Toll Free: 1-800-440-3504

Web site – www.unipowerco.com

Main Page

Table of Contents10
Figure 1-1 Sageon III Power System12
Figure 1-2 Simplified Block Diagram, -48V Power System14
Figure 1-3 600A Plant17
Figure 1-4 1200A Plant17
Table 2-1 Wire Sizing24
Table 2-2 Torque Specifications, Steel Fasteners25
Figure 2-1 Power System Dimensions26
Figure 2-2 Plant Base27
Figure 2-3 Return Bus Locations28
Table 2-3 Circuit Breaker Selection, Ac Power29
Figure 2-4 Ac Input Cabling with Rectifier On/Off Option29
Figure 2-5 Battery Charge Bus and Battery Return Bus Locations30
Figure 2-6 Load Supply and Return Cabling31
Figure 2-7 Distribution Group Identities and Locations32
Figure 2-8 Distribution Area, Top View, Am1 Type Breaker Dist. Shown32
Figure 2-9 Distribution Cable Routing33
Figure 2-10 Am1 Type Distribution Lugging34
Figure 2-11 Gj1 Type Breaker Distribution Assemblies, Typical35
Figure 2-12 Gj1 Type Breaker Distribution Wiring35
Table 2-4 Battery Temperature Sensor Connections36
Figure 2-13 Interface Board, Customer Alarm Connections36
Figure 2-14 Temperature Sensor Location37
Table 2-5 Battery Current Transducer Connections38
Figure 2-15 Typical Battery Current Transducer38
Figure 2-16 Rectifiers39
Figure 2-17 Sageon III Power System41
Figure 2-18 Connections on Controller Backplane42
Figure 2-19 Temperature Concentrator Board42
Figure 2-20 Sageon III Board Locations43
Figure 3-1 Single Phase Feed (Phase to Neutral)46
Figure 3-2 Single Phase Feed (Phase to Phase)47
Figure 3-3 Split Single Phase Feed (Phase to Neutral)48
Figure 3-4 Y-Three Phase Feed -Connected Rectifiers (Phase to Phase)49
Figure 3-5 Y-Three Phase Feed (Phase to Neutral)50
Figure 3-6 -Three Phase Feed (Phase to Phase)51
Figure 3-7 Surge Protection52
Figure 3-8 Multiple Alarm Board52
Figure 3-9 Battery Distribution Module (Bdm)54
Table 4-1 Summary of Default System (Scu) Parameters56
Figure 4-1 Operator Panel58
Table 4-2 Reading Operator Panel System Status Leds59
Table 4-3 Operator Panel Annunciated Alarm Messages60
Table 4-4 Sbm Boards Needed for Various Battery Configurations74
Figure 5-1 Network Connections82
Table 6-1 Alarm Messages and Error Codes87
Table 6-2 Rectifier Led Codes87
Figure 6-1 Replacing the Scu (Sageon III Control Unit)88
Figure 6-2 Removing Rectifier Module92
Figure 7-1 Distribution Location by Tier and Group93
Table 7-1 Installable Distribution Types by Tier and Group94
Figure 7-2 Distribution Area, Left Side94
Figure 7-3 Distribution Area, Right Side95
Figure 7-4 Orientation of Distribution Assemblies, -48V Systems96
Installing the Kit97
- Figure 7-5 Typical Installation of Am1 Distribution97
- Figure 7-6 Distribution Assemblies, Gj198
- Bolt, Hex Head, 3/8-16 X99
- Washer, Bevel99
- Washer, Flat 5/1699
Figure 8-2 Am1 Type Breaker (Shown) Kit Installation102
Figure 8-3 Gj1 Type Breaker Kit Components103
Figure 8-4 Gj1 Type Breaker Kit Installation104
9.0 Spare and Replacement Parts105
Table 9-1 Parts List105

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Unipower Sageon III Specifications

General

Brand	Unipower
Model	Sageon III
Category	Portable Generator
Language	English

Unipower Sageon III - User Manual

Table of Contents

Unipower Sageon III Specifications