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Unitec Peco HF25A - User Manual

Unitec Peco HF25A
177 pages
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USER'S MANUAL 990-333
Revision B December 2003
HF25A/HF25D 25kHz HIGH FREQUENCY
DC RESISTANCE WELDING SYSTEM
MODEL NUMBER STOCK NUMBER
HF25A10/240 1-280-02-03
HF25A10/400 1-280-02-04
HF25A10/480 1-280-02-05
HF25DA10/240 1-285-02
HF25DA10/400 1-285-02-01
HF25DA10/480 1-285-02-02

Table of Contents

Questions and Answers

Summary

Chapter 1. Description

Section I: Features

Overview of core capabilities and benefits of the HF25A/HF25D system.

Section II: Major Components

Details the main physical components of the HF25D system, including front and rear panels.

Chapter 2. Getting Started

Section I: Planning for Installation

Outlines essential considerations and requirements before installing the HF25D system.

Chapter 3. Using Programming Functions

Section I: Menus

Explains how to navigate the HF25D's menu system to access various functions.

Section II. Operational States

Describes the different operational modes the HF25D system can be in during use.

Section III. Weld Functions

Details the various weld functions and application types supported by the HF25D.

Section IV: Using Weld and Monitor Functions

Guides on utilizing weld schedules, feedback, and monitoring features of the HF25D.

Section V. Programmable Feedback Modes

Explains the different feedback modes (current, voltage, power) for weld control.

Section VI. Weld Monitor

Covers the functions for monitoring weld parameters and setting limits.

Chapter 4. Operating Instructions

Section I: Before You Start

Provides pre-operation checks and initial setup instructions for the HF25D system.

Section II. Programming Weld Schedules

Step-by-step guide on how to program weld schedules for the HF25D system.

Chapter 5. User Maintenance

Section I: Introduction

Introduces common problems and alarm messages related to HF25D maintenance.

Section II: Troubleshooting

Provides a guide to identifying and resolving common issues with the HF25D system.

Section III: Maintenance

Covers routine maintenance procedures like electrode care and parts replacement.

Section III. Repair Service

Explains how to contact the service department for unresolved control problems.

Chapter 6. Calibration

Calibration

Explains the process and equipment required for calibrating the HF25D system.

Appendix A. Technical Specifications

Power

Details the input and output power specifications for the HF25D system.

Performance Capabilities

Lists the key performance specifications and capabilities of the HF25D system.

Appendix B. Electrical and Data Connections

Electrical Connection

Describes the necessary electrical connections for powering the HF25D system.

I;O Signal Interface General Description

Explains the general organization and usage of the I/O signal interface.

Operator Emergency Stop Switch Input

Details the function and connection of the emergency stop switch for the HF25D.

Appendix C. System Timing

Basic Weld Operation: Air Head System with Two-Level Foot Switch

Illustrates the timing sequence for basic weld operations with an air head system.

Basic Weld Operation: Manual Head System with Firing Switch Operation

Illustrates the timing sequence for manual weld operations with a firing switch.

Appendix D. LVDT Option

Section I. Description

Provides an overview of the Linear Variable Differential Transformer (LVDT) option.

Section IV. LVDT Calibration

Details the procedure for calibrating the LVDT option for accurate measurements.

Appendix E. Communications

Overview

Introduces the communication capabilities of the HF25D with host or automation systems.

RS-232 Serial Connector Information

Details the pin assignment and host settings for RS-232 serial communication.

Computer Originated Commands

Lists commands sent from a host computer to control the HF25D system.

Appendix F. The Basics of Resistance Welding

Resistance Welding Parameters

Explains the fundamental parameters that influence resistance welding heat generation.

Electrode Selection

Provides guidance on selecting appropriate electrode materials for different applications.

Electrode Maintenance

Covers the procedures for maintaining electrodes, including cleaning and resurfacing.

Weld Schedule Development

Outlines the methodical process for developing effective weld schedules.

Appendix G. Quality Resistance Welding Solutions: Defining the Optimum Process

Introduction

Outlines the methodology for achieving quality resistance welding solutions.

Consider the Material Properties

Discusses material properties and their impact on resistance welding outcomes.

What are Screening DOE’S?

Explains the purpose and application of Screening Design of Experiments (DOE).

Unitec Peco HF25A Specifications

General IconGeneral
BrandUnitec Peco
ModelHF25A
CategoryWelding System
LanguageEnglish