PHASEMASTER™ 6 DIRECT ENERGY WELDING CONTROL
990-083 v
CONTENTS
Revision Record....................................................................................................................... ii
Foreword ........................................................................................................................ iii
Safety Notes ........................................................................................................................ iv
Declaration of Conformity................................................................................... Following Contents
CHAPTER 1: DESCRIPTION ............................................................................................ 1-1
Section I. Features............................................................................................................ 1-1
Features....................................................................................................................... 1-1
Process Definitions....................................................................................................... 1-2
Sequence Welding Function................................................................................... 1-2
Weld Schedule....................................................................................................... 1-2
Remote Weld Schedule Selection........................................................................... 1-2
Run State............................................................................................................... 1-3
Program State........................................................................................................ 1-3
Section II. Major Components.......................................................................................... 1-4
Front Panel Description................................................................................................ 1-4
Front Panel Keys and Switch................................................................................. 1-4
Indicators and Displays .......................................................................................... 1-5
Rear Panel................................................................................................................... 1-7
CHAPTER 2: GETTING STARTED .................................................................................. 2-1
Section I. Planning for Installation...................................................................................... 2-1
Location...................................................................................................................... 2-1
Power Line .................................................................................................................. 2-1
Welding Cables............................................................................................................ 2-3
Output Cable ......................................................................................................... 2-3
Initiation Switch Connection................................................................................... 2-3
Firing Switch.......................................................................................................... 2-3
Optical Firing Switch.............................................................................................. 2-3
Installing Air Actuated Weld Heads........................................................................ 2-4
Air Valve Driver..................................................................................................... 2-5
Footswitch................................................................................................................... 2-6
1-Level Footswitch................................................................................................ 2-6
2-Level Footswitch................................................................................................ 2-6
Footswitch Weld Abort.......................................................................................... 2-6
Replace Cover....................................................................................................... 2-8
External Inputs Connections ................................................................................... 2-8
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