Unitek BAMOCAR-PG-D3-400/400 User Manual

M A N U A L
Digital battery - motor controller
BAMOCAR-PG-D3-400/400
BAMOCAR-PG-D3-700/250
BAMOCAR-PG-D3-700/400
for EC servo motor
for AC asynchronous servo motor
Hans-Paul-Kaysser-Straße 1
Edition / Version
71397 Leutenbach-Nellmersbach
2021/ V2
Tel: 07195 / 92 83 - 0
contact@unitek.eu
www.unitek.eu

Unitek BAMOCAR-PG-D3-400/400 Specifications

General

Category	Amplifier
Output Power	160 kW
Cooling Method	Liquid Cooled
Protection Features	Overcurrent, overtemperature, undervoltage, overvoltage
Communication Interface	CAN
Input Voltage	400 VDC
Output Current	400 Arms
Efficiency	98%

Summary

Basic - Information

1.1 History

Records changes and versions of the manual.

1.2 Other products

Lists other products offered by the manufacturer.

1.3 Project planning instructions (MANUAL)

Guidance for project planning using manuals.

1.4 Validity

Specifies the hardware and firmware versions covered.

1.5 Designations and symbols used

Explains device designations and warning symbols.

1.6 General product information

Provides an overview of the drive unit's capabilities and applications.

1.7 Application/use/design/property

Details the intended applications and technical features.

1.8 Safety regulations

Outlines important safety rules and precautions for operation.

1.9 Commissioning

Instructions and requirements for putting the device into operation.

1.10 Details of the safety instructions

Provides in-depth explanation of safety measures and requirements.

1.11 Intended use

Defines the proper applications and limitations of the device.

1.12 Regulations and guidelines

Lists applicable standards and regulations for installation and use.

1.13 Risks

Identifies potential hazards and residual risks associated with the device.

1.14 Technical data

Presents detailed technical specifications and parameters.

Mechanical installation

2.1 Important notes

Key considerations before and during mechanical installation.

2.2 Dimension drawings BAMOCAR-PG-D3-400/400, 700/250, 700/400

Provides detailed dimensional drawings for installation.

2.3 Mounting on mounting rails

Instructions for mounting the unit on standard rails.

2.4 Mounting on mounting surface

Instructions for mounting the unit on a flat surface.

Electrical installations

3.1 Important notes

Crucial points for safe and correct electrical installation.

3.2 Block diagrams

Illustrates the internal functional blocks and connections.

3.3 Connection overview

Shows the layout and function of all external connectors.

3.4 EMC

Guidelines for Electromagnetic Compatibility installation and testing.

3.5 Connector overview

Detailed pin-out and description for each connector.

3.6 Auxiliary voltage connection

Details how to connect the auxiliary power supply.

3.7 Power connections

Explains how to connect power cables for battery and motor.

3.8 Battery connection

Specific instructions for connecting the battery.

3.9 Motor power connection

Details how to connect motor power cables.

Control ports

4.1 Digital inputs

Describes the function and connection of digital input signals.

4.2 Safety input RFE (rotating field - enable) / stop category 0

Explains the safety input for enabling and stopping.

4.3 Digital outputs (Open emitter)

Details the function and connection of digital output signals.

4.4 Signalling contact Ready for operation (solid state relay) / Ready BTB / RDY

Describes the status signalling outputs.

4.5 Analogue inputs ±10 V

Covers the analogue inputs for setpoints and limits.

4.6 Analogue output - not available

States that no analogue output is provided.

4.7 Serial interface RS232

Details the RS232 serial communication interface.

4.8 CAN-BUS

Explains the CAN-BUS digital communication interface.

4.9 Resolver connection

Details the connection for resolver feedback systems.

4.10 Encoder TTL connection

Covers the connection of TTL incremental encoders.

4.11 SIN COS 1Vss Connection

Details the SIN/COS encoder connection for position feedback.

4.12 Rotor position sensor connection with BL tacho

Explains BL tacho and Hall sensor connections.

Status information

5.1 Status display on the BAMOCAR

Explains the meaning of the device's status indicators.

5.2 Status information - Error

Lists and explains error codes and their meanings.

5.3 Status information - Warnings

Lists and explains warning codes and their meanings.

Measured values

6.1 DC link DC BUS voltage, battery voltage (400 V and 700 V)

Shows DC BUS and battery voltage specifications and graphs.

6.2 Power stages - temperature

Displays temperature readings from power stage sensors.

Warranty