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MICROPULL IV MP4/115
Unitek MICROPULL IV MP4/115 - User Manual
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USER’S MANUAL NO. 990-180
REVISION B: July 2000
OPERATION AND MAINTENANCE MANUAL
FOR THE
MICROPULL
®
IV
WIRE BOND PULL TESTER
Model
Stock
Number
MP4/115
6-099-04
MP4/230
6-099-04-01
MP4(CE)/115
6-099-05
MP4(CE)/230
6-099-05-01
2
Table of Contents
Main Page
Default Chapter
5
Table of Contents
5
CHAPTER 1: Description
9
Section I. Features
9
Section II. System Components
10
Description
10
Micropull IV, Major Components
10
Electronic Control Unit
11
Failure Codes
11
Beam Drive Module
12
Data Output Connector, J7, Signals
12
Nondestructive Pull Testing Reshaping the Wire Bonds
13
Beam Specifications
14
Hook Specifications
14
B10 and B100 Beam
14
B100R Beam and Insertion Tool
14
1000G Beam Hook and Calibration System
14
Model MPIT Insertion Tool
15
Software
15
Hook Specifications
15
RS-232C Serial Interface
16
Serial Interface Codes
16
Calibration Weights
17
Standard Device Holder
17
Optics
17
RS-232 Interface Connector, J1, Signals
17
Message Codes Understood by MP4
17
Controls and Indicators
18
Electronic Control Unit
18
MP4, Controls and Indicators
18
Rear View of MP4
21
Beam Drive Module
22
CHAPTER 2: Getting Started
23
Section I. Planning for Installation
23
Space Requirements
23
Power Requirements
23
Other Considerations
23
Section II. Set-Up
23
Incoming Inspection and Unpacking
23
Mounting Optic Mounting Assembly
24
Optic Mounting Assembly
24
Beam Module Installation
25
Beam Module Removal
25
Switch and Cable Installation
25
Section III. Software Installation
26
CHAPTER 3: Operating Instructions
29
Section I. Operating Precautions
29
General Operator Safety
29
Section II. Preparing for Operation
29
Initial Operating Procedures
29
Installing the Hook on B10 and B100 Beam
29
Installing the Rotatable Hook - B100R Beam
30
B1000 Beam
30
Setup Controls
31
B100R Rotatable Beam and Hook Assemblies
31
Beam Travel Adjust
32
Beam Assembly Adjustments
32
DOWNSTOP Adjust
33
Zero Adjust
34
Section III. Operation Procedures
34
Example of Non-Destruct Mode Testing
34
Example of Destructive Mode Testing
36
Section IV. Printer Operation
37
Set-Up and Interpreting Readouts
37
Test Limits for Non-Destruct Mode
38
Non-Destruct Testing Program
39
Destruct Testing Program
42
Printed Reports
47
Disk Files and LOTUS 1-2-3
50
Suggestions
51
Program Documentation
51
Reference Listing for MP4.BAS Release 1.0
52
CHAPTER 4 : User Maintenance
67
APPENDIX A: Specifications
67
APPENDIX B: Background and Reference Information
83
Appendix Cconversion for Different Input Voltage
83
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Unitek MICROPULL IV MP4/115 Specifications
General
Brand
Unitek
Model
MICROPULL IV MP4/115
Category
Test Equipment
Language
English
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