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Covers essential safety warnings for operation, fire prevention, electrical safety, and hazardous conditions.
Safety advice for engine installation and list of relevant ABYC, NFPA, USCG publications.
Compliance with regulations and installation of siphon-break for exhaust systems.
Ensuring the exhaust system is certified for marine use and properly installed.
Illustrated identification of engine parts from different views (Right, Front, Left sides).
Details about the manual, engine features, and owner responsibilities.
Information on warranty registration and customer identification.
Locating the serial number and instructions for ordering parts.
Description, gauges, controls, and alarm system for the Admiral panel.
Description, gauges, controls, and alarm system for the Captain panel.
Requirements for diesel fuel and care of the fuel supply.
Specifications for engine oil and recommended viscosity based on temperature.
Recommendations for coolant mixture, antifreeze protection, and recovery tank.
Pre-start inspection checklist before initial engine start-up.
Detailed steps for starting and stopping the engine, including cold conditions.
Guidelines for the initial 50 hours of engine operation for proper break-in.
Daily check list, engine start procedure, and alarm system overview.
Comprehensive schedule for maintenance tasks based on operating hours and time.
Description of fresh water and raw water cooling circuits, and refilling procedures.
Details on the raw water pump, impeller, and replacement steps.
Information on thermostat, heat exchanger, zinc anode, and raw water strainer.
Steps for draining the sump, replacing the oil filter, and refilling the oil.
Details on fuel additives, lift pump, system bleeding, and air cleaner.
Information on fuel filters, replacement, and the fuel water separator.
Description of the 12V DC control circuit, drive belts, glow plugs, and battery care.
Diagnosing alternator issues and checking proper voltage output.
Wiring diagrams for DC electrical system, including Admiral and Captain panels.
Wiring schematics specific to Catalina Yachts, detailing alternator connections.
Adjusting throttle/stop controls and engine valve clearance.
Procedures for testing oil pressure and servicing fuel injectors.
Diagnosing common engine problems like starting, stopping, and charging issues.
Troubleshooting control panel indications, alarms, and instrument gauges.
Diagnosing issues with PRM and Hurth HBW/ZF transmissions.
Operation, maintenance, controls, warranty, and troubleshooting for PRM transmissions.
Description, operation, maintenance, specifications, and troubleshooting for Hurth transmissions.
Steps for preparing the engine for storage, including fluids and systems.
Steps to prepare the engine for use after a period of lay-up.
Detailed specifications for engine general, cooling, fuel, and electrical systems.
Key tune-up parameters including compression, pressure, and valve clearance.
Lists of recommended spare parts kits for routine maintenance and cruising.
Torque specifications, sealants, lubricants, and metric conversion data.
General
