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UNTHA RS100-4-S - User Manual

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Table of Contents

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Summary

General Information

Purpose of the Document

This operation manual familiarizes the operative with working methods, safety guidelines, operation, and maintenance.

Storage

Always store the operation manual with the machine for instant accessibility.

Your Opinion Counts!

Suggestions and comments are welcome to improve operating manuals.

Product Description

Correct Use

Ensures operational safety by detailing the correct and intended use of the machine for shredding waste.

Machine Specific Information

Provides specific technical details of the shredder, including title, type, serial number, power, and origin.

General Machine Information

Presents general machine specifications like power, shaft speeds, and noise levels.

Description of Function

Explains the shredding process through a diagram and step-by-step description of material flow.

Basic Safety Information

Duties and Liabilities

Outlines responsibilities and conditions under which guarantee and liability claims are invalid.

Basic Safety Symbols

Defines symbols used in the manual (Danger, Caution, Important, Information) and their meanings.

Symbols on the Machine

Illustrates and explains safety warnings and notes found directly on the machine.

Special Safety Information

Protective Structures

Emphasizes the importance of correctly placed and functional protective structures before operation.

Safety Mechanisms

Details safety mechanisms like the main switch and emergency stop button for safe operation.

Informal Safety Measures

Highlights the need to observe general, local, and corporate regulations for accident and environmental protection.

Acoustic Warning Signal

Ensures safety by checking the functionality of the acoustic warning signal before operation.

Personnel Training

States that only trained and authorized personnel are permitted to operate and maintain the machine.

Basic Safety Measures for Normal Operation

Provides guidelines for safe operation, including personnel qualifications and machine setup.

Basic Safety Measures for Repair and Maintenance

Outlines safety protocols for maintenance, including power disconnection and use of protective equipment.

Safety Measures of Electrical Equipment

Specifies that electrical work must be done by qualified electricians and emphasizes safety checks.

Fire

Details fire safety measures, including power disconnection and availability of extinguishers.

Disposal

Covers legal directives for waste avoidance, recycling, and proper disposal of operational substances.

Transport

Safety Guidelines

Provides safety instructions to avoid damage and injury during machine transit.

Means of Transport

Details how machines may be lifted for transport or setup using a crane, mentioning hopper removal.

Weight

Lists the weights of different machine components for transport planning.

Setting up

Safety Guidelines

Ensures safe setup by specifying qualified personnel, proper connections, and suitable operating environments.

Maintenance Area

Highlights the need for sufficient space around the machine for effective maintenance work.

Operating Positions

Defines various operating positions (standard, with steps, trench, basement) and required distances.

Electric Power Source

Safety Guidelines

Stresses that electrical connections must be made by authorized electricians and checks power supply stability.

Standard Control Cabinet Set-up Position

Specifies requirements for control cabinet placement, accessibility, and protection from environmental factors.

Commissioning

Safety Guidelines

Lists checks required before startup, including safety structures, protective covers, and fluid levels.

Checking the Emergency Stop Button

Details the daily procedure for checking the functionality of the emergency stop button before operation.

Elements on the Control Box

Identifies and describes the function of various controls and indicators on the machine's control box.

Control Electrical Connection (Clockwise Rotation Field)

Requires checking the clockwise rotation field of the electrical connection by a certified electrician.

Control Climate Control Unit

Instructs to check the climate control unit's functionality, indicated by a green control lamp.

Shaft Ventilation System

Describes the shaft ventilation system and its connection requirements for air supply.

Operation

Safety Guidelines

Outlines safety checks and precautions before starting machine operation.

What May Not Be Shredded?

Lists materials that should not be shredded according to the machine's design specifications.

Material Removal

Details requirements for continuous material removal from the exit screen and operator responsibilities.

Turning on the Machine

Provides a step-by-step guide on how to safely start the shredder machine.

Turning off the Machine

Explains the correct procedure for safely shutting down the shredder machine.

Automatic Shut Down Mechanism for Foreign Matter

Describes the machine's automatic shutdown feature triggered by problematic foreign materials.

Workplaces

Identifies the designated workplaces for operating personnel around the machine.

Spray Unit

Details the function, supply requirements, and daily checks for the machine's spray unit.

Inspection Door

Explains the operation and safety features related to the machine's inspection door.

Help with Breakdowns and Problems

Provides a table of common problems, their causes, and solutions, emphasizing operator limitations.

Maintenance

Safety Guidelines

Stresses safety precautions before maintenance, including power disconnection and using authorized parts.

Maintenance Overview

Presents a schedule of maintenance tasks with their intervals and corresponding chapter references.

Protective Covers

Emphasizes that the machine must not be operated without all protective covers in place.

Gear System Maintenance

Details procedures for checking oil levels and performing oil changes for the gear system.

Spray Unit

Covers daily checks, oil level, and oil changes for the spray unit.

Cleaning the Bulkhead Spaces

Instructs on the weekly cleaning of bulkhead spaces using compressed air.

Greasing Application

Explains the central lubrication system, its capacity, grease type, and regular checks.

Belt Tension

Details the procedure for checking and adjusting belt tension to ensure optimal power transmission.

Repair and Maintenance

Safety Guidelines

Reinforces safety measures for repair and maintenance, including power isolation and authorized personnel.

Cleaning and Changing the Exit Screen

Provides instructions for cleaning or replacing the exit screen and mounting discharge rails.

Changing the Cutting Mechanism

Guides on when and how to change the shredder's cutting mechanism due to wear.

Final Shut Down and Disposal

Points of Integration

Installation Instructions

Safety Guard Underneath the Machine

Ensures CE-conformity by requiring a safety guard underneath the machine.

Start Up Service and Information

UNTHA RS100-4-S Specifications

General IconGeneral
BrandUNTHA
ModelRS100-4-S
CategoryPaper Shredder
LanguageEnglish