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Upright X27RT User Manual

Upright X27RT
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Operator Manual
This first section of the Operator manual is the English language version.
(EN) Manual part number 508401-003-EN fo
r serial numbers 10131 to current.
June 08 ( Rev C )
VERSION II
X27RT / X33RT
X27BE / X33BE
Diesel
Bi-Energy 24V DC

Table of Contents

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Upright X27RT Specifications

General IconGeneral
Load Capacity500 lbs
Weight5, 390 lbs
Overall Width47 in
Drive Speed (Elevated)0.5 mph
Platform Capacity500 lbs
Platform Size72 in x 30 in

Summary

1. Safety

Safe Operation

General guidelines for safely operating the aerial work platform.

Electrocution Hazards

Warnings and precautions regarding electrical hazards.

Minimum Safe Approach Distance

Specifies safe distances from energized conductors.

Pre-start Inspection

Daily visual and functional inspection procedures before operation.

Work Place Inspection and Practices

Hazards and safe practices for the work area.

Operation

Safety considerations during platform operation.

Tipover and Falling Hazards

Risks and prevention measures for tipping and falling.

General Safety Precautions

Broad safety rules and guidelines for machine use.

Hydraulic System Precautions

Safety measures related to the hydraulic system.

Fire Prevention

Precautions to prevent fires during operation.

Engine and Fuel Handling Precautions

Safe practices for engine and fuel management.

Batteries

Safety guidelines for battery handling and charging.

Safety Decals and Placards

Importance and location of safety decals.

Safety Placards and Decals Location

Visual guide to safety decal placement on the machine.

Shearing Hazard/Crushing Hazard

Warning about hazards from moving scissor arms.

EMERGENCY OPERATION

Procedures for emergency situations like lowering or towing.

2. Safety Devices

Safety Device Information

Overview of safety devices and their importance.

Emergency Stop Switches

Location and function of emergency stop controls.

Alarms

Explanation of various audible and visual alarms.

Guardrails

Function and importance of platform guardrails.

Safety Prop

Purpose and use of the safety prop.

Swinging Gate

Proper use and closure of the platform gate.

Safety Control

Function of the safety control for joystick activation.

Bubble Level

Role of the bubble level in leveling the platform.

Operator Horn

Use of the horn to alert ground personnel.

Stabilisers (Option)

Function and operation of optional stabilisers.

RCD/ELCB AC Outlet (option)

Protection provided by the RCD/ELCB outlet.

Flashing Light (option)

Purpose of the flashing light indicator.

Lanyard Anchor Points (option)

Location and use of lanyard anchor points.

3. Specifications

Specifications

Conformance standards for the elevating work platforms.

General Specifications, Standard Machine X33RT

Key technical data and dimensions for the X33RT model.

Recommended Hydraulic Oil

Recommended types of hydraulic oil for the machine.

General Specifications, Standard Machine X27RT

Key technical data and dimensions for the X27RT model.

Engine Data

Specifications and data for the engine models used.

Engine Oil Charts

Recommended engine oil weights based on ambient temperature.

Machine Component Identification

Diagrams identifying major machine components.

4. Gauges

Water

Explanation of the water temperature gauge on the control box.

Amps

Function of the ammeter gauge indicating battery charge status.

Engine Oil

How to check engine oil level using the dipstick.

Hydraulic Oil Level

Procedure for checking hydraulic oil level in the tank.

Hours

Function of the hour gauge as an operating time clock.

Bubble Level

Use of the bubble level for setting stabilisers.

Fuel Level (option)

How to read fuel level gauges for LPG tanks.

5. Automatic Shut-offs and Circuit Breakers

Automatic Shut-offs

Explanation of systems that automatically shut down the engine or limit functions.

Circuit Breakers

Information on the main circuit breaker and RCD/ELCB outlet.

6. Controls

Controls

Overview of controls and their functions in this chapter.

Hydraulic Compartment

Location and function of the battery switch in the hydraulic compartment.

Ground Control Box

Identification and description of controls on the ground control box.

Platform Control Box

Identification and description of controls on the platform control box.

7. Daily Inspection and Maintenance

Daily Inspection and Maintenance Table

Comprehensive list of items to inspect daily.

Fuel Level

Procedure for checking the fuel tank level.

Fuel Filter (diesel engines only)

Inspection of the fuel filter and pre-filter unit.

Fuel Leaks

How to visually inspect for fuel leaks in the system.

Engine Oil

Checking engine oil level and grade.

Engine Coolant

Procedure for checking and adding engine coolant.

Radiator Cap

Ensuring the radiator cap is in place and tight.

Swinging Gate

Inspecting the swinging gate for proper function.

Wiring Harnesses and Connectors

Inspecting wiring for loose connections or damage.

Battery Terminals

Checking battery terminals for cleanliness and secure attachment.

Battery Fluid Level

Checking battery fluid levels.

Hydraulic Oil Tank

Checking the hydraulic oil level and tank cap.

Hydraulic Oil Leaks

Inspecting for leaks in the hydraulic system.

Tires and Wheels

Inspecting tires for damage and wheels for loose nuts.

Bolts and Fasteners

Checking all fasteners for tightness and presence.

Structural Damage & Welds

Inspecting the structure for cracks, deformity, or dents.

Guardrails

Ensuring guardrails are properly installed and secure.

Bubble Level

Checking the bubble level for damage and fluid.

Guides, rollers, and slides

Inspecting guides and rollers for wear and debris.

Charging System

Checking the battery charging system indicator.

Ground Controls

Testing function of ground control switches and operations.

Flashing Light

Verifying the flashing light operates when the engine is running.

Platform Controls

Testing all functions from the platform control box.

Emergency Lowering

Procedure to check the emergency lowering function.

Safety prop

Inspecting the safety prop for presence and free movement.

RCD / ELCB (Option)

Checking the RCD/ELCB functionality.

Lanyard Anchorages (Option)

Checking lanyard anchorages for presence and security.

Non-Slip Tread Grip

Ensuring non-slip strips are in place and condition.

Wrist Support

Checking the condition of the control box wrist support.

Operator Manual

Verifying the operation manual is present in its holder.

Placards and Decals

Ensuring all placards and decals are legible and in place.

Inspection drawing

Reference to diagrams showing decal locations.

8. Operation

Operating Procedures

General guidance on starting and running the RT.

Control Stations

Information on operating from ground or platform control boxes.

Emergency Stopping

How to use emergency stop switches to halt the machine.

Operation Considerations

Deciding which control station to use for starting and operating.

Fuel type

Identifying the engine type and fuel setup.

Operating From The Ground Control Box

Detailed steps for operating from the ground control.

Starting a diesel engine

Procedure for starting a diesel engine from the ground control.

Operating From The Platform Control Box

Detailed steps for operating from the platform control.

Driving

Instructions for safely driving the aerial platform.

Raising the Platform

Procedure for raising and lowering the platform.

Stabilisers

Guidelines and precautions for using the stabilisers.

Operating The Stabilisers Manually

Steps for manually setting and raising the stabilisers.

Operating The Auto Level System

How to use the auto level system for stabiliser adjustment.

Extending The Multi-Position Platform

Steps for extending and locking the multi-position platform deck.

9. Emergency Operation

Emergency Operation Procedures

Overview of emergency procedures like stop, bleed-down, and pushing.

Emergency Stop

How to use the emergency stop switches in an emergency.

Emergency Bleed-Down

Procedure for lowering the platform when the engine is not running.

Pushing / Towing

Safe methods for pushing or towing the machine.

10. Stowing and Transporting

Stowing

Steps to put the RT into its correct stowed position and lock it.

Transporting

Guidelines for safely transporting the RT via trailer.

Towing

Warning against towing and potential damage to drive motors.

Lifting / Lashing Down

Safety precautions for lifting and securing the machine.

Pushing

Safe procedure for pushing the RT by hand.

Winching Procedure

Steps for winching the machine onto a transport vehicle.

11. Options

Bi-Energy Option

Explanation of the diesel and DC motor combination option.

DC motor

Details on the DC motor, its operation, and power source.

Master battery isolater switches

Function and use of master battery isolator switches.

Batteries

Information on deep cycle traction batteries and their charger.

Battery charger

Description of the on-board automatic battery charger.

RCD / ELCB Outlet

Function and protection provided by the RCD/ELCB outlet.

Lanyard Anchor Points

Location and use of lanyard anchor points for fall protection.

Electrical Outlet

Specifications and use of the platform electrical outlet.

Non-Marking Tyres

Suitability of non-marking tyres for indoor use.

Alternative Power Options

Overview of alternative power sources like gasoline or LPG.

Stabilisers

Information on the availability of stabiliser options.

12. Fire Fighting and Chemical Containment

Hazardous Components

List of RT components that pose fire or environmental hazards.

13. Operator's Troubleshooting

Troubleshooting

General guidance on common problems and their solutions.

Operator Troubleshooting Chart

A table listing common problems, causes, and remedies.

Appendix A. Glossary

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