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Upright X33RT User Manual

Upright X33RT
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Operator Manual
This first section of the Operator manual is the English language version.
(EN) Manual part number 508401-003-EN fo
r serial numbers 10131 to current.
June 08 ( Rev C )
VERSION II
X27RT / X33RT
X27BE / X33BE
Diesel
Bi-Energy 24V DC

Table of Contents

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Upright X33RT Specifications

General IconGeneral
Weight3, 500 kg
Drive TypeElectric
Gradeability25%
Max Working Height12.0 m
Platform Capacity450 kg
Platform Size2.30 m x 1.15 m
Working Height12.0 m
Platform Height10.0 m
Overall Width1.19 m
Overall Length2.48 m
Lift Capacity450 kg
Drive Speed - Stowed5.0 km/h
Drive Speed - Raised0.8 km/h
Turning Radius (Inside)0 m
Power Source48V DC
Platform Length2.30 m
Platform Width1.15 m
Capacity450 kg
Ground Clearance0.12 m
Tire TypeNon-marking

Summary

1. Safety

Safe Operation

General guidelines for safe machine operation and hazard awareness.

Electrocution Hazards

Dangers and safety distances related to electrical hazards.

Minimum Safe Approach Distance

Specific distances to maintain from energized conductors.

Pre-start Inspection

Mandatory visual and functional checks before operating the machine.

Work Place Inspection and Practices

Procedures for assessing the work area and safe operating conduct.

Tipover and Falling Hazards

Risks and precautions to prevent machine tipping and personnel falls.

General Safety Precautions

Broad safety rules and guidelines applicable to all operations.

Hydraulic System Precautions

Safety measures for handling hydraulic systems and fluid under pressure.

Fire Prevention

Precautions to prevent fires involving flammable materials and the machine.

Engine and Fuel Handling Precautions

Safety measures for refueling and handling engine components.

Batteries

Safety guidelines for handling, charging, and maintaining batteries.

Safety Decals and Placards

Importance and maintenance of safety labels on the machine.

Safety Placards and Decals Location

Visual guide showing the location of all safety labels on the machine.

2. Safety Devices

Safety Device Information

Overview of safety devices that enhance operator and personnel protection.

Emergency Stop Switches

Location and function of emergency stop buttons for immediate machine shutdown.

Alarms

Explanation of various audible alarms and their indications for safety.

Guardrails

Importance of platform guardrails and gate for preventing falls.

Safety Prop

Function and use of the safety prop for securing the scissor assembly.

Swinging Gate

Proper use and closure of the platform entry gate.

Safety Control

How the safety control must be used to activate the joystick controller.

Bubble Level

Purpose of the bubble level for ensuring platform stability.

Operator Horn

Use of the horn to alert personnel on the ground.

Stabilisers (Option)

Functionality and purpose of optional stabiliser systems.

RCD/ELCB AC Outlet (option)

Functionality and safety of the residual current device outlet.

Flashing Light (option)

Role of the flashing light in indicating machine presence and movement.

Lanyard Anchor Points (option)

Location and purpose of anchor points for fall protection.

Non-Slip Tread Grip

Importance of maintaining non-slip surfaces on the platform.

3. Specifications

Specifications

Overview of machine specifications and compliance standards.

General Specifications, Standard Machine X33RT

Detailed technical data for the X33RT model.

Recommended Hydraulic Oil

Specifies the type and grade of hydraulic oil recommended for the machine.

General Specifications, Standard Machine X27RT

Detailed technical data for the X27RT model.

Engine Data

Information on engine make, model, fuel, coolant, and oil specifications.

Engine Oil Charts

Guidance on selecting engine oil viscosity based on ambient temperature.

Machine Component Identification

Visual identification of key machine components with numbered labels.

4. Gauges

Water

Explanation of the water temperature gauge and its readings.

Amps

Function of the ammeter gauge in monitoring electrical current.

Engine Oil

How to check and interpret the engine oil level using the dipstick.

Hours

Explanation of the hour meter for tracking operating time and maintenance.

Bubble Level

Location and use of the bubble level for ensuring platform leveling.

Fuel Level (option)

How to read fuel level gauges for gasoline, diesel, and LPG options.

5. Automatic Shut-offs and Circuit Breakers

Automatic Shut-offs

Systems that automatically shut down the engine or functions for safety.

Circuit Breakers

Information on the main circuit breaker and its protective function.

RCD / ELCB outlet (option)

Functionality and safety of the residual current device outlet.

6. Controls

Hydraulic Compartment

Controls and components located within the hydraulic compartment.

Ground Control Box

Location and function of controls on the ground control panel.

Platform Control Box

Location and function of controls on the platform control panel.

7. Daily Inspection and Maintenance

Fuel Level

Procedure for checking the fuel level in the tank.

Fuel Filter (diesel engines only)

Inspection of the fuel filter for contamination and water.

Fuel Leaks

How to visually inspect the fuel system for leaks.

Engine Oil

Procedure for checking the engine oil level and grade.

Engine Coolant

How to check the engine coolant level and add coolant.

Radiator Cap

Inspection of the radiator cap for proper fit and tightness.

Swinging Gate

Inspection of the swinging gate for proper function and security.

Wiring Harnesses and Connectors

Inspection of wiring for loose connections, breaks, or fraying.

Battery Terminals

Checking battery terminals for cleanliness and secure attachment.

Battery Fluid Level

Procedure for checking battery fluid level and adding distilled water.

Hydraulic Oil Tank

Inspecting the hydraulic oil tank and checking the oil level.

Hydraulic Oil Leaks

How to safely check for and identify hydraulic oil leaks.

Check Hydraulic Cylinders

Inspecting hydraulic cylinders and hoses for leaks.

Tires and Wheels

Inspecting tires for damage and checking wheel nuts.

Bolts and Fasteners

Visual inspection of all fasteners for looseness or missing parts.

Structural Damage & Welds

Checking the chassis and structural members for cracks or deformities.

Guardrails

Ensuring guardrails and gate are properly installed and secure.

Bubble Level

Checking the bubble level for damage, fluid level, and proper mounting.

Guides, rollers, and slides

Inspecting guides and rollers for wear and smooth operation.

Charging System

Checking the charging system and ammeter gauge function.

Ground Controls

Testing the functionality of ground control station components.

Platform Controls

Testing the functionality of platform control station components.

Flashing Light

Verifying the flashing light operates when the engine is running.

Emergency Lowering

Testing the emergency lowering function.

RCD / ELCB (Option)

Checking the functionality of the RCD/ELCB outlet.

Safety prop

Inspecting the safety prop for presence and free movement.

Lanyard Anchorages (Option)

Checking lanyard anchor points for presence and secure attachment.

Non-Slip Tread Grip

Ensuring non-slip strips are in place and in good condition.

Wrist Support

Checking the condition of the wrist support on the control box.

Operator Manual

Verifying the operation manual is present in its holder.

Placards and Decals

Ensuring all placards and decals are present and legible.

Inspection drawing

Visual guide showing the location of decals on the machine.

8. Operation

Operating Procedures

How to start and run the machine, covering different engine types.

Control Stations

Overview of control options from ground and platform stations.

Emergency Stopping

Procedures for using the emergency stop switches to halt the machine.

Operation Considerations

Factors to consider before starting operation, including control station choice.

Fuel type

Identifying the machine's fuel type and engine configuration.

Operating From The Ground Control Box

Step-by-step guide for operating the machine from the ground.

Operating From The Platform Control Box

Step-by-step guide for operating the machine from the platform.

Driving

Instructions for driving the machine, including speed control and steering.

Raising the Platform

Procedures for raising and lowering the platform from the control box.

Stabilisers

How to use the stabilisers for machine leveling and stability.

Operating The Auto Level System

Using the automatic system to level the platform.

Extending The Multi-Position Platform

How to extend and lock the multi-position platform.

9. Emergency Operation

Emergency Operation Procedures

Overview of emergency procedures for platform recovery and movement.

Emergency Stop

Detailed instructions on using emergency stop switches.

Emergency Bleed-Down

How to lower the platform when the engine is not running.

Pushing / Towing

Procedures for safely pushing or towing the machine.

10. Stowing and Transporting

Stowing

Steps to put the machine into its correct stowed position.

Transporting

Guidelines for safely transporting the machine.

Trailering

Specific instructions for trailering the machine, including ramp alignment.

Securing to a Transport Vehicle

Methods for securing the machine to a transport vehicle.

Towing

Information and warnings regarding towing the machine.

Lifting / Lashing Down

Procedures and precautions for lifting and lashing the machine.

Pushing

Safe methods for pushing the machine by hand.

Winching Procedure

Steps for winching the machine onto a transport vehicle.

11. Options

Bi-Energy Option

Explanation of the diesel/electric dual-power system.

Master battery isolater switches

Location and function of battery isolator switches.

Steering in DC motor mode

Specific steering behavior when operating in DC motor mode.

Batteries

Maintenance and care for the deep cycle traction batteries.

Battery charger

Operation and function of the on-board automatic battery charger.

Batteries - Charging

Guidelines for proper battery charging practices.

RCD / ELCB Outlet

Functionality and safety of the RCD/ELCB outlet.

Flashing Light

Role of the flashing light in indicating machine presence and movement.

Lanyard Anchor Points

Location and purpose of anchor points for fall protection.

Electrical Outlet

Use and power capacity of the platform electrical outlet.

Non-Marking Tyres

Suitability of non-marking tires for indoor applications.

Alternative Power Options

Other engine options besides the standard diesel.

Stabilisers

Information on the availability of stabiliser systems.

12. Fire Fighting and Chemical Containment

Hazardous Components

Identification of materials posing fire or environmental hazards.

Antifreeze (UN 1993)

Fire fighting and spill procedures for antifreeze.

Battery, Lead/Acid (UN 2794)

Fire fighting and spill procedures for lead-acid batteries.

Diesel Fuel (NA 1993)

Fire fighting and spill procedures for diesel fuel.

Foam In Tires

Fire fighting and spill procedures for foam in tires.

Gasoline (UN 1203)

Fire fighting and spill procedures for gasoline.

Hydraulic Oil (UN 1270)

Fire fighting and spill procedures for hydraulic oil.

Liquefied Petroleum Gas (UN 1075)

Fire fighting and spill procedures for LPG.

Motor Oil (UN 1270)

Fire fighting and spill procedures for motor oil.

13. Operator's Troubleshooting

Operator Troubleshooting Chart

A guide to common problems, their causes, and solutions.

Appendix A. Glossary

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