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URAL Motorcycles 2014 Gear up User Manual

URAL Motorcycles 2014 Gear up
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Vol. 2
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URAL Motorcycles 2014 Gear up Specifications

General IconGeneral
Compression Ratio8.6:1
Power40 hp @ 5600 rpm
Bore x Stroke78 mm x 78 mm
Fuel SystemCarburetor
IgnitionElectronic
StartingElectric and kick start
Transmission4 forward, 1 reverse
ClutchDry, double-disc
Final DriveShaft
FrameSteel
Front SuspensionTelescopic fork
Rear SuspensionSwing arm with Sachs hydraulic shock absorbers
Front BrakeDrum brake
Rear BrakeDrum brake
Sidecar BrakeDrum brake
Fuel Capacity5.0 gallons
Maximum Speed65 mph

Summary

Introduction

General Information

Service Rules

Essential guidelines for performing maintenance and repairs safely and correctly.

Model Identification

Locating and identifying the vehicle's VIN, engine, and gearbox numbers.

Model Specifications

Detailed technical specifications for different Ural models.

Torque Specifications

Precise torque values for various fasteners to ensure secure assembly.

Clearances

Specifies required gaps for various components like valves and spark plugs.

Free Play & Adjustments

Details on acceptable play and adjustment procedures for controls.

Tire Data

Information on tire types and recommended inflation pressures.

Periodic Maintenance Chart

Scheduled maintenance tasks based on mileage intervals.

Motorcycle Storage and Care

Instructions for long-term storage and regular cleaning of the motorcycle.

Motorcycle Controls & Instrumentation

Hand Controls

Description and operation of controls located on the handlebars.

Foot Controls

Explanation of the shift lever and rear brake lever operation.

Ignition Switch

Details on the three-position ignition switch and its functions.

Speedometer

Overview of the instrument cluster including speedometer, odometer, and trip meter.

Indicator Lamps

Explanation of dashboard warning and status indicator lights.

Hydraulic Steering Damper

Information on the adjustable steering damper and its settings.

Parking Brake

Operation and function of the motorcycle's parking brake.

Reverse Lever

How to engage and disengage the motorcycle's reverse gear.

Kick Start Lever

Instructions for using the kick starter mechanism.

2wd Engagement Lever

Operation of the lever to engage or disengage two-wheel drive.

Hydraulic Spring Shock Absorbers

Details on adjusting the preload on the suspension shock absorbers.

Motorcycle Operation

Pre-ride Inspections

Essential checks to ensure the motorcycle is safe before riding.

Initial Ride Instructions

Guidance for new riders on their first experience with the motorcycle.

Sidecar Safety

Critical safety information specific to operating a sidecar motorcycle.

Sidecar Safety (Cont.)

Additional safety advice and practice maneuvers for sidecar operation.

Starting Procedures

Step-by-step instructions for starting the engine when cold or hot.

Run-In

Guidelines for breaking in the engine during the initial period of use.

Lubrication

Recommended Fluids, Lubricants & Capacities

Specifies types and quantities of fluids and lubricants needed.

Lubrication Diagram

Visual guide showing lubrication points on the motorcycle.

Lubrication Points

Detailed list of all lubrication points and their corresponding types.

Engine Oil & Filter Replacement

Procedure for changing the engine oil and replacing the oil filter.

Gearbox Oil Replacement

Steps for draining and refilling the gearbox oil.

Final Drive Oil Replacement

Instructions for changing the final drive oil.

Drive Shaft & Spline Lubrication

Guidance on lubricating drive shafts and wheel splines.

Cable Lubrication

Procedure for lubricating all control cables.

Engine & Chassis Maintenance

Air Filter Inspection & Replacement

Procedure for checking and replacing the air filter element.

Fuel System Maintenance

Steps for maintaining the fuel system, including filter replacement.

Valve Train Inspection & Adjustment

Process for checking and adjusting valve clearances.

Front Brake System Maintenance

Instructions for servicing the front brake pads and fluid.

Rear Brake System Maintenance

Procedure for maintaining the rear brake pads and fluid.

Parking Brake Adjustment

Steps to properly adjust the parking brake cable.

Sidecar Brake System Maintenance

Procedure for servicing the sidecar brake pads and fluid.

Front Wheel Removal & Installation

Detailed steps for removing and installing the front wheel assembly.

Rear Wheel Removal & Installation

Instructions for removing and installing the rear wheel assembly.

Sidecar Wheel Removal & Installation

Procedure for removing and installing the sidecar wheel.

Using the Spare Wheel

Guidance on the proper use and installation of the spare wheel.

Spoke Maintenance

How to check and adjust wheel spoke tension.

Wheel Bearing Replacement & Diagrams

Procedure for replacing wheel bearings and component diagrams.

Tire & Tube Replacement

Steps for replacing motorcycle tires and inner tubes.

Sidecar Alignment

Instructions for adjusting sidecar camber, toe-in, and lean-out.

Sidecar Alignment Diagram

Visual representation of sidecar alignment parameters.

Electrical

Lamp & Bulb Replacement (Headlight)

Procedure for replacing the motorcycle's headlight bulb.

Lamp & Bulb Replacement (Tail Light)

Instructions for replacing the tail light and license plate bulbs.

Lamp & Bulb Replacement (Turn Signals)

Procedure for replacing turn signal bulbs.

Lamp & Bulb Replacement (Sidecar Lamps)

Instructions for replacing bulbs in the sidecar lamps.

Battery Maintenance

Guidelines for maintaining the motorcycle battery's health and performance.

Battery Replacement

Step-by-step instructions for removing and installing the battery.

Fuse Locations

Diagrams showing the location and function of all fuses.

Relay Locations

Identification of the locations for various electrical relays.

Electric Starter

Information on the starter system and its requirements.

Alternator

Details on the alternator specifications and testing procedures.

ECU Data Port

Location and purpose of the Engine Control Unit data port.

EFI Troubleshooting

Engine Management (MIL Blink Codes)

How to interpret engine management system fault codes.

Service Notes

Additional notes or recommendations related to EFI service.

Warranty Information

Warranty Agreement

Details of the manufacturer's warranty terms and conditions.

Warranty Disclaimers

Exclusions and limitations of the motorcycle warranty coverage.

California Emissions Statement

Specific warranty information related to California emission control systems.

Limited Emissions Warranty

Details on the warranty for emission control system components.

Reporting Safety Defects

Instructions on how to report safety-related vehicle defects.

Emission Control Information

Crankcase Emission Diagram

Diagram illustrating the motorcycle's crankcase emission control system.

California Emission Control Diagram

Diagram of the evaporative emission control system for California models.

Vehicle Emission Control Label

Information about the emission control label on the motorcycle.

Owner's Documents

New Owner Form

Form for transferring warranty registration for pre-owned motorcycles.

New Address Form

Form to update owner contact information with the manufacturer.

Schematics

Wiring Diagram

Complete electrical wiring diagram for the motorcycle.

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