EasyManua.ls Logo

URAL Motorcycles 750cc Series User Manual

URAL Motorcycles 750cc Series
99 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Repair Manual
750cc All Models
www.imz-ural.com

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the URAL Motorcycles 750cc Series and is the answer not in the manual?

URAL Motorcycles 750cc Series Specifications

General IconGeneral
BrandURAL Motorcycles
Model750cc Series
CategoryMotorcycle
LanguageEnglish

Summary

INTRODUCTION

PREPARING THE MOTORCYCLE FOR REPAIRS

DETERMINING THE TECHNICAL CONDITION OF THE MOTORCYCLE

Assess Motorcycle Condition

Checks for completeness, freewheeling, speed, and fuel consumption.

Assess Engine Condition

Evaluates oil consumption, compression, noises, and performance.

Assess Clutch, Gearbox, and Drivetrain

Checks the condition of the clutch, gearbox, drive shaft, and final drive.

Assess Chassis Components

Inspects wheels, front fork, frame, and rear suspension condition.

Assess Fuel, Exhaust, and Controls

Checks fuel tank, exhaust system, and handlebar controls.

Assess Sidecar and Electrical Equipment

Inspects sidecar condition and motorcycle electrical equipment.

DISASSEMBLY AND REASSEMBLY

Engine and Gearbox Removal/Installation

Steps for removing and reinstalling the engine and gearbox assembly.

Gearbox and Sidecar Removal/Installation

Procedures for removing the gearbox and detaching/attaching the sidecar.

System Component Removal/Installation

Guides for intake, exhaust, fuel system, and wheel removal/installation.

Final Drive and Handlebar Component Removal/Installation

Procedures for removing the final drive and handlebar assembly.

Front Fork and Rear Suspension Removal/Installation

Steps for removing and reinstalling front fork and rear suspension components.

Electrical Equipment Unit Removal/Installation

Procedures for removing and reinstalling starter and electrical units.

REPAIR OF THE ENGINE

Engine Disassembly and Reassembly

Detailed steps for dismantling and reassembling the engine.

Cylinder and Piston Repair

Procedures for removing/reinstalling cylinder, piston, and rings.

Engine Component Repairs

Repairing tappets, oil filter, and distributor box cover.

Camshaft Removal and Installation

Detailed steps for removing and reinstalling the camshaft.

Clutch and Flywheel Repair

Procedures for removing and reinstalling the clutch and flywheel.

Oil Pump Removal and Installation

Steps for removing and reinstalling the engine oil pump.

Crankshaft Removal and Installation

Detailed procedures for removing and reinstalling the crankshaft.

REPAIRING ENGINE UNITS AND PARTS

Repairing the Crank Mechanism

Procedures for repairing the engine's crank mechanism and its components.

Cylinder, Piston Rings, and Piston Repair

Inspection and repair procedures for cylinders, piston rings, and pistons.

Piston Pin Inspection and Selection

Procedures for inspecting, measuring, and selecting piston pins.

Repairing the Valve Timing Mechanism

Valve Seat Replacement Procedure

Steps for changing the valve seat when grinding is insufficient.

Valve Drive Rocking Arms and Push Rods

Inspection and repair of valve drive rocking arms, push rods, and tappets.

Timing Drive Gears and Lubrication System Repair

Timing Drive Gears and Selection

Details on timing drive gears, backlash, and selection based on crankcase group.

Camshaft and Lubrication System Repair

Procedures for camshaft inspection and lubrication system repair, including oil pump.

ENGINE ADJUSTMENT AND RUNNING-IN

REPAIRING THE GEARBOX

Gearbox Dismantling and Reassembly

General disassembly and reassembly steps for the gearbox.

Gear Shift Mechanism Removal

Steps for removing the gear shift mechanism components.

Gear Case Cover and Shafts Reassembly

Procedures for reassembling the gear case cover and gearbox shafts.

Gear Case Cover with Gear Case Reassembly

Steps for reassembling the gear case cover onto the gear case.

Neutral Gear Pick-up Adjustment

Procedure for adjusting the neutral gear pick-up position.

Gearbox Component Repairs

Repairing clutch release, speedometer drive, and gear shift mechanisms.

Gearbox Shaft Repairs

Procedures for repairing clutch shaft, main shaft, and kick-starter shaft.

Kick-starter Shaft and Gear Case Repair

Inspection of kick-starter shaft and repair of the gear case.

REPAIRING THE FINAL DRIVE AND DRIVESHAFT

Final Drive and Driveshaft Dismantling/Reassembly

General disassembly and reassembly of the final drive and driveshaft.

Final Drive Component Repairs

Repairing assembly units and parts of the final drive.

Drive Shaft and Final Drive Repair

Procedures for repairing the drive shaft and the final drive assembly.

FINAL DRIVE AND SIDECAR DRIVE DISASSEMBLY/REASSEMBLY

Sidecar Wheel Drive Shaft Disassembly

Steps for disassembling the sidecar wheel drive shaft.

REPAIRING THE WHEELS

Wheel Dismantling and Reassembly

Procedures for dismantling and reassembling wheels.

Tire Demounting and Remounting

Steps for removing and remounting the tire from the wheel.

Wheel Hub Dismantling and Reassembly

Procedures for dismantling and reassembling the wheel hub components.

Tire, Wheel Hub, and Brake Disc Repair

Repairing the tire, wheel hub, and brake disc.

Wheel Rim and Spoke Repair

Procedures for repairing the wheel rim and changing spokes.

REPAIRING THE FRONT FORKS

Front Fork Dismantling and Reassembly

General disassembly and reassembly procedures for the front fork.

REPAIRING THE SUSPENSION

Rear and Sidecar Suspension Disassembly/Reassembly

General disassembly and reassembly of rear and sidecar suspension systems.

Shock Absorber Dismantling and Reassembly

Steps for dismantling and reassembling the shock absorber.

HANDLEBARS AND CONTROL CABLES

Throttle Twist-Grip Dismantling/Reassembly

Steps for dismantling and reassembling the throttle twist-grip.

Clutch and Brake Control Lever/Cable Repair

Checking and repairing clutch and brake control levers and cables.

FUEL SYSTEM

Fuel Tank Repair

Inspection and repair of the fuel tank for cracks and leaks.

INTAKE AND EXHAUST SYSTEMS REPAIR

REPAIRING THE SIDE-CAR

Sidecar Dismantling and Reassembly

Steps for detaching and reassembling the sidecar body.

Sidecar Body and Frame Repair

Repairing the sidecar body and frame for damage.

ELECTRICAL EQUIPMENT

Wiring and Fuses

Information on wiring, fuses, and circuit protection.

Storage Battery Check and Specifications

Battery specifications and procedures for checking its condition and discharge.

Alternator Testing and Precautions

Alternator specifications, performance testing, and safety precautions.

STARTER

Starter Faults, Diagnostics, and Remedy

Troubleshooting guide for starter faults, diagnostics, and remedies.

IGNITION SYSTEM DEVICES

Ignition Coil and Spark Plug Specifications

Specifications for the ignition coil and spark plug.

Ignition System Mounting and Timing

Steps for mounting the ignition system and setting the ignition timing.

HORN

WIRING

BEARINGS USED ON MOTORCYCLE

Seals and Rings Used with Ural Motorcycle

Related product manuals