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USA Standard Gear Spartan Locker User Manual

USA Standard Gear Spartan Locker
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II
Also available from USA Standard Gear:
• Ring & Pinion Sets • Master Overhaul Kits • Small Parts
• Axles • OE Replacement Driveshafts
• Manual Transmission & Transfer Case Components
General Spartan Locker Installation Manual .......... 2
Preparing the vehicle for installation .................................................2
Carrier removal .....................................................................................2
Removal of spider gears ....................................................................... 3
Installing your Spartan Locker ............................................................. 3
Final Installation Steps – Carrier in vehicle ........................................ 6
Final Installation Steps – Carrier out of vehicle ................................. 6
Suzuki Samurai Installation Manual ........................ 7
Preparing the vehicle for installation .................................................7
Carrier removal and teardown ............................................................8
Installation Steps: .................................................................................. 8
Final Installation Steps ......................................................................11
Toyota V6 Installation Manual ................................12
Preparing the vehicle for installation ...............................................12
Carrier removal and teardown ..........................................................13
Installation Steps: ................................................................................13
Final Installation Steps ......................................................................16
Ford 8” & 9” Installation Manual ............................17
Side Gear & Driver Height Verification ............................................. 17
Preparing the Vehicle for Installation ...............................................18
Carrier Removal and Teardown ......................................................... 18
Installation Steps for 4 Pinion Ford 9” Rear Axles: ......................... 18
Installation Steps for 2 Pinion Ford 8” or 9” Rear Axles: ...............20
Final Installation Steps ......................................................................21
Contents
© USA Standard Gear
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USA Standard Gear Spartan Locker Specifications

General IconGeneral
EngagementAutomatic
ApplicationOff-Road
InstallationRequires professional installation
Product TypeDifferential Locker
Differential CaseOpen

Summary

General Spartan Locker Installation Manual

Preparing the vehicle for installation

Steps to prepare the vehicle before starting the differential installation process.

Carrier removal

Procedures for removing the differential carrier from the axle housing.

Removal of spider gears

Instructions for removing spider gears from the differential carrier.

Installing your Spartan Locker

Steps for installing the Spartan Locker components into the carrier.

Center Gap Measurement

Measure the distance between Spartan drivers after installation to ensure proper fit.

Final Installation Steps – Carrier in vehicle

Procedures for completing the installation with the carrier installed in the vehicle.

Final Installation Steps – Carrier out of vehicle

Procedures for completing the installation with the carrier removed from the vehicle.

Note about tire diameters

Importance of matching tire diameters for Spartan Locker longevity and performance.

Suzuki Samurai Installation Manual

Preparing the vehicle for installation

Steps to prepare the vehicle for the Suzuki Samurai differential installation.

Carrier removal and teardown

Steps to remove and disassemble the differential carrier for Suzuki Samurai.

Installation Steps

Procedures for installing the Spartan Locker in a Suzuki Samurai differential.

Final Installation Steps

Final procedures to complete the Spartan Locker installation in a Suzuki Samurai.

Toyota V6 Installation Manual

Preparing the vehicle for installation

Steps to prepare the vehicle for Toyota V6 differential installation.

Carrier removal and teardown

Procedures for removing and disassembling the carrier for Toyota V6.

Installation Steps

Steps for installing the Spartan Locker in a Toyota V6 differential.

Final Installation Steps

Final procedures for completing the Spartan Locker installation in a Toyota V6.

Ford 8" & 9" Installation Manual

Side Gear & Driver Height Verification

Verify side gear height for Ford 8" & 9" installation compatibility.

Preparing the Vehicle for Installation

Steps to prepare the vehicle for Ford 8" & 9" differential installation.

Carrier Removal and Teardown

Procedures for removing and disassembling the carrier for Ford 8" & 9".

Installation Steps for 4 Pinion Ford 9" Rear Axles:

Installation steps for Spartan Locker in 4 pinion Ford 9" rear axles.

Installation Steps for 2 Pinion Ford 8" or 9" Rear Axles:

Installation steps for Spartan Locker in 2 pinion Ford 8" or 9" rear axles.

Final Installation Steps

Final procedures to complete the Spartan Locker installation for Ford 8" & 9".