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V-TEK OEM TM-50 SMD - User Manual

V-TEK OEM TM-50 SMD
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OEM TM-50 SMD
Taping Module
Users Guide
Users Guide # 61685741
V-TEK, Inc.
751 Summit Avenue
Mankato, MN 56001
(P) 507-387-2039
www.vtekusa.com

Table of Contents

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Summary

EC Declaration of Conformity

Preface

Theory of Operation

Explains how the OEM TM-50 routes carrier tape, applies cover tape, and seals components.

Machine Details

Operating Specifications

Details operating temperature, humidity requirements, and power specifications for the machine.

Physical Dimensions and Weight

Outlines the height, width, depth, and weight of the TM-50 machine.

Contact Information

Provides V-TEK, Inc. contact information including address, phone, and website.

Intended Use and Operating Environment

Misuse Guidelines

Details improper operating procedures and warnings to prevent injury or damage.

Safety Precautions

General and Specific Safety Warnings

Covers general safety, maintenance, AC receptacle, heat sealer, connectors, and idler wheel precautions.

Safety Warning Labels Explained

Warning Label Descriptions

Explains the meaning of various warning labels present on the machine for user safety.

Chapter 1: Getting Started

Preparing the Work Area

Provides guidelines for setting up the machine's environment, including space and power requirements.

Unpacking and Assembly

Instructions for unpacking the machine components and assembling the OEM TM-50.

Machine Overview and Components

Visual guide identifying front, back, and side components of the TM-50 and its subsystems.

Chapter 2: Controller Operations

OEM TM-50 Controller Functions

Details the controller's role, operation, setup menus, and parameter adjustments.

Extended Software Option Features

Describes additional features and options available with the extended software package.

Using the Vision Port

Explains how to connect and use a vision system with the TM-50 via the vision port.

Chapter 3: Setup and Operation

Preparing to Run a Job

Provides a quick setup guide and detailed steps for preparing the machine to run a job.

Machine Setup Procedures

Covers connecting power/air, loading tapes, and adjusting various machine components.

Heat Seal and PSA Seal Setup

Detailed instructions for configuring both Heat Seal and PSA Seal settings on the machine.

Operation and Component Placement

Guides on running the machine, creating trailers, checking alignment, and placing components.

Using the Empty Pocket Detector

Instructions for setting up and operating the Empty Pocket Detector (EPD) sensor.

Emergency Stop Procedures

Outlines the steps to follow when using the Emergency Stop button to resolve malfunctions.

Chapter 4: Maintenance

Safe Maintenance Practices

Step-by-step instructions for safely performing routine maintenance and cleaning on the TM-50.

Maintenance Schedule and Instructions

Details the maintenance schedule for key components and specific cleaning instructions.

Electrical Connections and Interface

Explains electrical connections, I-O port functions, and interface considerations for the TM-50.

Appendix A: Sensors

Keyence Sensor Amplifier Operation

Details on setting output modes, locking keys, and performing two-point calibration for sensor amplifiers.

Appendix B: Temperature Controllers

Omron E5 GC Controller Configuration

Configuration of Omron E5GC temperature controllers, including set points, factory settings, and calibration.

Service and Parts Contacts

Spare Parts List - Base Machine

Controller Parts

Lists part numbers and descriptions for the OEM TM-50 controller components.

Base Machine Parts

Lists part numbers and descriptions for the main base machine components.

Spare Parts List - Sensors

EPD Sensor and Related Parts

Lists part numbers for EPD sensors, black position knob, and thumbscrew knob.

Other Sensor Components

Lists part numbers for low cover tape sensors, cross track sensors, and carrier motion sensors.

OEM TM-50 Document List

Warranty Information

Summary

EC Declaration of Conformity

Preface

Theory of Operation

Explains how the OEM TM-50 routes carrier tape, applies cover tape, and seals components.

Machine Details

Operating Specifications

Details operating temperature, humidity requirements, and power specifications for the machine.

Physical Dimensions and Weight

Outlines the height, width, depth, and weight of the TM-50 machine.

Contact Information

Provides V-TEK, Inc. contact information including address, phone, and website.

Intended Use and Operating Environment

Misuse Guidelines

Details improper operating procedures and warnings to prevent injury or damage.

Safety Precautions

General and Specific Safety Warnings

Covers general safety, maintenance, AC receptacle, heat sealer, connectors, and idler wheel precautions.

Safety Warning Labels Explained

Warning Label Descriptions

Explains the meaning of various warning labels present on the machine for user safety.

Chapter 1: Getting Started

Preparing the Work Area

Provides guidelines for setting up the machine's environment, including space and power requirements.

Unpacking and Assembly

Instructions for unpacking the machine components and assembling the OEM TM-50.

Machine Overview and Components

Visual guide identifying front, back, and side components of the TM-50 and its subsystems.

Chapter 2: Controller Operations

OEM TM-50 Controller Functions

Details the controller's role, operation, setup menus, and parameter adjustments.

Extended Software Option Features

Describes additional features and options available with the extended software package.

Using the Vision Port

Explains how to connect and use a vision system with the TM-50 via the vision port.

Chapter 3: Setup and Operation

Preparing to Run a Job

Provides a quick setup guide and detailed steps for preparing the machine to run a job.

Machine Setup Procedures

Covers connecting power/air, loading tapes, and adjusting various machine components.

Heat Seal and PSA Seal Setup

Detailed instructions for configuring both Heat Seal and PSA Seal settings on the machine.

Operation and Component Placement

Guides on running the machine, creating trailers, checking alignment, and placing components.

Using the Empty Pocket Detector

Instructions for setting up and operating the Empty Pocket Detector (EPD) sensor.

Emergency Stop Procedures

Outlines the steps to follow when using the Emergency Stop button to resolve malfunctions.

Chapter 4: Maintenance

Safe Maintenance Practices

Step-by-step instructions for safely performing routine maintenance and cleaning on the TM-50.

Maintenance Schedule and Instructions

Details the maintenance schedule for key components and specific cleaning instructions.

Electrical Connections and Interface

Explains electrical connections, I-O port functions, and interface considerations for the TM-50.

Appendix A: Sensors

Keyence Sensor Amplifier Operation

Details on setting output modes, locking keys, and performing two-point calibration for sensor amplifiers.

Appendix B: Temperature Controllers

Omron E5 GC Controller Configuration

Configuration of Omron E5GC temperature controllers, including set points, factory settings, and calibration.

Service and Parts Contacts

Spare Parts List - Base Machine

Controller Parts

Lists part numbers and descriptions for the OEM TM-50 controller components.

Base Machine Parts

Lists part numbers and descriptions for the main base machine components.

Spare Parts List - Sensors

EPD Sensor and Related Parts

Lists part numbers for EPD sensors, black position knob, and thumbscrew knob.

Other Sensor Components

Lists part numbers for low cover tape sensors, cross track sensors, and carrier motion sensors.

OEM TM-50 Document List

Warranty Information

V-TEK OEM TM-50 SMD Specifications

General IconGeneral
BrandV-TEK
ModelOEM TM-50 SMD
CategoryControl Unit
LanguageEnglish