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Vaillant ecoFIT sustain 415 User Manual

Vaillant ecoFIT sustain 415
52 pages
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en Installation and maintenance instructions
ecoFIT sustain
415 - 430
0020277262_02 - 29.07.2020

Table of Contents

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Vaillant ecoFIT sustain 415 Specifications

General IconGeneral
BrandVaillant
ModelecoFIT sustain 415
CategoryBoiler
LanguageEnglish

Summary

1 Safety

1.1 Intended use

Defines the product's designed purpose and prohibited uses to ensure safe operation.

1.2 Qualification

Specifies the required training and competence for individuals performing installation and maintenance.

1.3 General safety information

Details essential safety guidelines covering gas, flue gas, electricity, and other hazards.

1.4 Regulations (directives, laws, standards)

1.5 List of relevant standards for Great Britain and Ireland

2 Guarantee and Customer Service

3 Technical data

4 Notes on the documentation

5 Product description

5.1 CE marking

Explains the CE marking and its significance regarding product compliance with directives.

5.2 Hot Water Association

Mentions Vaillant's membership in the Hot Water Association and where to find details.

5.3 Information on the data plate

Describes the identification plate and the information it contains about the product.

5.4 Functional elements

Identifies and illustrates the main functional components of the boiler unit.

5.5 Safety Devices

Details the built-in safety devices and their functions, including frost protection and condensate blockages.

6 Set-up

6.1 Checking the scope of delivery

Ensures all necessary components are present and intact upon delivery.

6.2 Dimensions

Illustrates the product's external dimensions with clear graphical representation.

6.3 Installation site

Specifies suitable and unsuitable locations for installing the boiler, including room requirements.

6.4 Minimum clearances

Defines the necessary clearances around the product for safe installation and maintenance access.

6.5 Air/flue pipe

Covers regulations and requirements for the installation of the air/flue pipe system.

6.5.1 Regulation

Details regulations for flue outlet configurations and the importance of the correct fall.

6.5.2 Position of the air/flue terminal

Provides critical guidelines for the correct and safe positioning of the air/flue terminal.

6.5.3 Flue Configuration Description

Describes different types of flue configurations and their installation requirements.

6.6 Using the mounting template

Instructions on using the template for accurate hole drilling during wall mounting.

6.7 Wall-mounting the product

Details the steps and considerations for securely mounting the boiler onto a wall.

6.8 Removing/installing the front casing

Step-by-step guide for safely removing and refitting the boiler's front casing.

6.9 Removing/installing the side section

Procedure for removing and reinstalling the side section for maintenance access.

6.9.2 Installing the side section

Completes the procedure for reinstalling the boiler's side section after maintenance.

7 Installation

7.1 Preparing for installation

Checks and preparations required before commencing the boiler installation process.

7.2 Installing the heating pump

Instructions for correctly installing the heating pump, including pressure loss considerations.

7.3 Heating water supply in the open heating system

Details on connecting the boiler to an open vented heating system, including pipework.

7.4 Heating water supply in the sealed heating system

Guidance for connecting the boiler to a sealed heating system, including safety valve requirements.

7.5 Connecting the heating flow and heating return

Steps for correctly connecting the heating flow and return pipes to the boiler.

7.6 Check compliance with the local gas group

Ensures the boiler is compatible with the available natural gas type at the installation site.

7.7 Gas connection

Procedure for establishing a safe and compliant gas connection to the boiler.

7.8 Connecting the condensate discharge pipe

Instructions for correctly installing the condensate discharge pipe, considering regulations and frost.

7.8.1 Condensate discharge systems

Details various methods for discharging condensate, including direct and external connections.

7.9 Flue installation

Guidelines for installing the air/flue pipe system, including room-sealed requirements.

7.9.1 Installing and connecting the air/flue pipe

Specific steps for installing and connecting the air/flue pipe, noting requirements for damp rooms.

7.10 Electrical installation

Crucial safety and procedural information for carrying out the electrical installation.

7.10.1 Opening the electronics box

Procedure for safely accessing the boiler's electronics box for wiring.

7.10.2 Cable route

Guidance on routing connection cables correctly within the boiler's electronics compartment.

7.10.3 Carrying out the wiring

Detailed instructions on making electrical connections to the boiler's control system.

7.10.4 Establishing the power supply

Steps for safely connecting the boiler to the mains power supply, including isolation.

7.10.5 Connecting the heating pump

Instructions for connecting the heating pump to the boiler's control system.

7.10.6 Connecting controls to the electronics

Guidance on connecting external controls like thermostats and sensors to the boiler's electronics.

8 Operation

8.1 Operating concept

Overview of how the boiler operates and its main user interface functions.

8.2 Installer level overview

Introduction to the installer level interface for accessing settings and diagnostics.

8.3 Calling up the installer level

Step-by-step guide on how to access the installer level for advanced functions.

8.4 Live Monitor (status codes)

Describes how to view the product's current operating status using live monitor codes.

8.5 Using check programmes

Guidance on utilizing diagnostic check programmes for testing specific boiler functions.

9 Start-up

9.1 Carrying out the initial start-up

Procedures for the initial commissioning of the boiler using the benchmark checklist.

9.2 Checking and treating the heating water/filling and supplementary water

Critical steps for ensuring water quality and treating system water for optimal performance.

9.3 Filling the condensate trap

Instructions for correctly filling the condensate trap to prevent gas escape.

9.4 Switching on the product

Simple instruction on how to switch on the boiler using its main switch.

9.5 Flushing the heating installation for the first time ("cold")

Detailed steps for flushing the heating system with cold water before initial operation.

9.6 Filling the heating installation

Procedure for filling the heating installation with water at the maximum possible volume flow.

9.7 Checking the gas setting

Covers checking and verifying gas settings, flow rates, and pressure for correct operation.

9.7.1 Checking the air/flue pipe/flue gas recirculation

Ensures the air/flue system is correctly installed and checks for potential flue gas recirculation.

9.7.2 Checking the gas flow rate

Procedure to verify the gas flow rate is within specified limits during operation.

9.7.3 Checking the gas connection pressure (gas flow pressure)

Critical check of the gas inlet pressure to ensure correct and safe operation.

9.7.4 Checking the CO2 content

Verifies the combustion efficiency by measuring the CO2 content in the flue gas.

9.8 Thoroughly flushing the heating installation ("hot")

Instructions for a final hot flush of the heating system after initial cold flush.

9.9 Checking leak-tightness

Ensures all connections, including gas and water circuits, are properly sealed.

9.10 Checking the heating mode

Procedure to verify the boiler is operating correctly in its intended heating mode.

10 Adapting the unit to the heating installation

10.1 Burner anti-cycling time

Explains the burner anti-cycling function and how to set its duration to prevent short cycling.

11 Handing over to the end user

12 Inspection and maintenance

12.1 Complete Service Interval Record section

Instructions for completing the service record after maintenance activities.

12.2 Using original seals

Emphasizes the importance of using only original seals for replacement parts.

12.3 Observing inspection and maintenance intervals

Adherence to recommended schedules for inspection and maintenance to ensure longevity.

12.4 Inspection and maintenance work

References to a detailed list of inspection and maintenance tasks found in the appendix.

12.5 Checking the CO2 content

Procedure for checking and adjusting the CO2 content for optimal combustion efficiency.

12.6 Removing the gas-air mixture unit

Steps for safely removing the gas-air mixture unit for maintenance or replacement.

12.7 Cleaning the heat exchanger

Instructions for cleaning the heat exchanger to maintain optimal heat transfer efficiency.

12.8 Checking the burner

Procedure for inspecting the burner for damage and ensuring its proper function.

12.9 Checking the ignition electrode

Steps for checking the ignition electrode's condition and correct gap setting.

12.10 Cleaning the condensate trap

Guidance on how to clean the condensate trap to prevent blockages.

12.11 Installing the gas-air mixture unit

Instructions for correctly installing the gas-air mixture unit after maintenance.

12.12 Completing inspection and maintenance work

Final checks and documentation required after completing inspection and maintenance tasks.

13 Troubleshooting

13.1 Eliminating faults

Steps to identify and resolve fault messages (F.xx) displayed by the product.

13.2 Calling up and clearing the fault memory

How to access and clear the stored fault history within the product's memory.

13.3 Resetting parameters to factory settings

Procedure for restoring the product's settings to their original factory default values.

13.4 Preparing the repair work

Essential safety precautions and preparation steps before undertaking any repair work.

13.5 Replacing defective components

Detailed instructions for replacing various defective parts of the boiler.

13.5.1 Replacing the burner

Step-by-step guide for removing and replacing the burner unit.

13.5.2 Replacing the gas-air mixture unit

Instructions for removing and installing a new gas-air mixture unit.

13.5.3 Replacing the heat exchanger

Procedure for safely removing and replacing the heat exchanger.

13.5.4 Replacing the PCB

Guidance on how to replace the main printed circuit board (PCB).

13.5.5 Replacing the PCB for the user interface

Instructions for replacing the PCB related to the user interface.

13.6 Checking the product for leak-tightness

Final check to ensure the product and its connections are leak-tight after servicing.

14 Decommissioning the product

15 Recycling and disposal

Appendix

A Inspection and maintenance work

A table detailing required inspection and maintenance tasks and their intervals.

B Overview of diagnostics codes

Lists and explains various diagnostic codes used to monitor and control the boiler's functions.

C Status codes – Overview

D Overview of fault codes

E Wiring diagram

F Wiring diagram, 30 kW

G Commissioning Checklist

H Commissioning Flow Chart

Index

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