23
Model Code Page
21. Engine
205-- 555 210 5
1. 7. 1989
10. 1. 1992
Piston, piston rings and piston pin (355, 455, 555)
Piston diameter:
--- 19 mm from lower edge (CS) 107.853---107.867 mm....................................................
--- 75 mm from lower edge (CS) 107.742---107.757 mm....................................................
--- 93.5 mm from lower edge (CS) 107.580---107.600 mm..................................................
--- 108.5 mm from lower edge (CS) 107.510---107.530 mm.................................................
Piston pin hole, diameter 40.000---40.006 mm..........................................................
Piston pin, diameter 39.995---40.000 mm..............................................................
Ring groove widths:
--- groove 2.560---2.580 mm.......................................................................
--- groove 2 3.030---3.050 mm.....................................................................
--- groove 3 5.040---5.060 mm.....................................................................
Piston ring clearance in grooves:
--- upper compression ring, hard chromed 0.07---0.102 mm...........................................
--- 2nd compression ring 0.04---0.072 mm..........................................................
--- oil control ring 0.05---0.082 mm.................................................................
--- maximum wear limit 0.15 mm............................................................
Piston ring width:
--- ri n g 1 . 2.478---2.490 mm.......................................................................
--- ri n g 2 2.978---2.990 mm........................................................................
--- ri n g 4.978---4.990 mm..........................................................................
Piston ring gap, new ring kit no. 8363 39201:
--- upper compression ring 0.3---0.55 mm........................................................
--- 2nd compression ring 0.75---1.00 mm..........................................................
--- oil control ring 0.3---0.6.................................................................
--- maximum wear limit, ring 1 and 3 1.0 mm................................................
--- maximum wear limit, ring 2 1.4 mm......................................................
Max. permissible weight difference between pistons 25 g...................................
Heat piston to 100
_C before fitting piston pin.The combustion chamber should be turned towards the injectors.
Connecting rod (205, 305, 405)
Connecting rod bushing I.D. (fitted) 36.025---36.040 mm.................................................
Connecting rod bushing O.D. (standard) 40.060---40.076 mm............................................
Connecting rod bushing, (oversize 8360 38605) 40.580---40.620 mm......................................
Interference fit: connecting rod bushing/connecting rod 0.035---0.120 mm................................
Connecting rod bushing location, diameter 40.000---40.025 mm..........................................
Connecting rod bushing location, diameter (oversize) 40.500---40.525 mm.................................
Big end bearing location, diameter 65.730---65.749 mm.................................................
Connecting rod (355, 455, 555)
Connecting rod bushing I.D. (fitted) 40.025---40.040 mm.................................................
Connecting rod bushing O.D. (standard) 44.082---44.120 mm............................................
Connecting rod bushing O.D. (oversize 8353 28326) 44.580---44.620 mm..................................
Interference fit: connecting rod/connecting rod bushing 0.057---0.120 mm................................
Connecting rod bushing location, diameter 44.000---44.025 mm..........................................
Big end bearing location, diameter 71.730---71.749 mm.................................................
Connecting rod end---float on crank shaft 0.200---0.312 mm............................................
Weight marking (letter) at lower end.
Max. permissible weight difference between connectingro ds in the same engine 20 g..........