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Vanair AIR N ARC RELIANT 250 Series User Manual

Vanair AIR N ARC RELIANT 250 Series
184 pages
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ALL-IN-ONE POWER SYSTEMS
®
WELDER • GENERATOR • AIR COMPRESSOR • BATTERY BOOSTER
OPERATION MANUAL & PARTS LIST
©2013 Vanair Manufacturing, Inc.
All rights reserved
Addendum 090044_r0
to Manual 090019-OP_r0
Effective Date:
4-2013
Vanair Manufacturing, Inc.
10896 West 300 North
Michigan City, IN 46360
www.vanair.com
NOTE:
THIS EXCERPT IS THE AIR-N-ARC 250
ADDENDUM TO
THE AIR-N-ARC 200
MANUAL.
Vanair Manufacturing, Inc.
Phone: (219) 879-5100
(800) 526-8817
Service Fax: (219) 879-5335
Parts Fax: (219) 879-5340
Sales Fax: (219) 879-5800

Table of Contents

Questions and Answers:

Vanair AIR N ARC RELIANT 250 Series Specifications

General IconGeneral
BrandVanair
ModelAIR N ARC RELIANT 250 Series
CategoryPower Supply
LanguageEnglish

Summary

Addendum: Specification Changes

Air-N-Arc 250 Specification Updates

Details changes in specifications affecting the Air-N-Arc 250 model.

Engine and Drive Parts

Engine and Drive Components Diagram

Diagram illustrating engine and drive parts with numerical key.

Vanair Vantage Warranty Information

Limited Warranty Terms and Conditions

Explains Vanair's limited warranty, coverage periods, and exclusions for its equipment.

Section 1: Safety

General Safety Information and Symbols

General safety information, including warnings, cautions, and international symbols.

Arc Welding Hazards

Details hazards associated with arc welding, such as electrical shock, fumes, and sparks.

Engine Hazards

Covers hazards related to the engine, including battery, fuel, and exhaust systems.

Compressed Air Hazards

Details hazards associated with compressed air systems, including pressure and trapped air.

Additional Precautions and Warnings

Covers additional symbols for operation and maintenance, and general precautions.

Environmental and Regulatory Warnings

Includes California Proposition 65, safety standards, EMF info, decals, and fluid disposal.

Section 2: Description

General Overview and Component Locations

Provides a general description and visual guide to the machine's major components.

Compressed Air System Components

Details components of the compressed air system, including the compressor unit, intake, and valves.

Engine System Components

Details the engine, its components, and related systems like fuel and oil.

AC Generator System Components

Describes the AC generator, its type, and basic features.

Instrumentation and Controls Overview

Details the functions of controls on the instrument panel and their operation.

Section 3: Specifications

Welder, Generator, and Engine Specifications

Provides specifications for the welder, generator, and engine components.

Air Compressor Specifications

Details specifications for the air compressor system, including capacity and oil.

Unit Dimensions and Torque Specifications

Lists unit weight, dimensions, and torque specifications for bolts.

Testing Output Ranges

Specifies acceptable testing output ranges for various functions.

Section 4: Installation

Machine Package Receipt and Inspection

Instructions for inspecting the machine package upon receipt for shipping damage.

Machine Package Preparation

Steps for preparing the machine package before installation.

Service Body Preparation

Guidelines for preparing the service body for mounting the machine.

Machine Package Mounting Procedure

Procedure for securely mounting the machine package.

Installation and Dimensions Diagrams

Diagrams illustrating installation and dimensions for proper placement.

Section 5: Operation

General Operation Overview and Controls

Overview of controls, indicators, and general operating principles.

Engine Start-up and Shutdown Procedures

Detailed procedures for starting and shutting down the engine safely and correctly.

Engine Throttle Control Functions

Explains how engine speed is controlled based on system demands.

Operating the Welder

Guides on operating the welder in different modes (CC, CV) and with various accessories.

Operating the AC Generator

Instructions for operating the AC generator, including output limits and breaker reset.

Operating the Air Compressor

Details on operating the continuous-run air compressor and its control systems.

Operating the Battery Booster/Charger

Procedures for connecting, operating, and disconnecting the battery booster/charger.

Extreme Condition Operation Guidelines

Guidelines for operating the machine in cold, hot, or high altitude environments.

Section 6: Maintenance

General Information and Maintenance Schedule

Overview of maintenance importance, schedule, and related procedures.

Maintenance Schedule Table

Detailed table outlining maintenance tasks and intervals for the machine.

Replacement Parts and Procedures

Information on ordering parts and detailed procedures for replacement and adjustment.

Compressor Air Filter Maintenance

Procedures for inspecting and replacing the compressor air filter element.

Compressor Oil Maintenance

Instructions for checking and changing the compressor oil.

Unloader Valve Maintenance

Details on maintaining unloader valves susceptible to contamination.

Compressor Head Valve Assembly Maintenance

Procedures for inspecting and maintaining compressor head valve assemblies.

Adjusting Compressor Pressure Settings

Instructions for adjusting the compressor's cut-in and cut-out pressure settings.

Adjusting Engine Speed

Guidance on adjusting engine speed, with contact information for service.

Drive Belt Maintenance Procedures

Detailed procedures for accessing, replacing, and tensioning compressor and generator drive belts.

Draining the Air Tank

Procedure for draining moisture accumulation from the air tank.

Engine Maintenance Procedures

Covers engine maintenance tasks, including air filters, oil, fuel filters, and coolers.

Servicing Fuses and Circuit Breakers

Guidance on locating, identifying, and replacing system fuses and circuit breakers.

Storage and Intermittent Use Guidelines

Instructions for intermittent use and long-term storage of the machine.

Section 7: Troubleshooting

General Troubleshooting and Condensation Information

General troubleshooting advice and information on condensation issues.

Troubleshooting Guide - Engine Issues

Common engine faults, possible causes, and corrective actions.

Troubleshooting Guide - Compressor Issues

Common compressor faults, possible causes, and corrective actions.

Troubleshooting Guide - Generator Issues

Common DC and AC generator faults, possible causes, and corrective actions.

Section 8: Diagrams

Diagrams and Measurement Specifications Overview

Introduction to diagrams and reference to measurement specifications.

Wiring Diagram - Air N Arc 200 Series

Detailed wiring diagram for the Air N Arc 200 Series system.

Wiring Diagram - Switches & Lights

Wiring diagram specifically for switches and lights on the control panel.

Compressor Flow Schematic Diagram

Flow schematic illustrating the compressor system's operation.

Section 9: Illustrated Parts List

Parts Ordering Procedure

Instructions on how to order parts, including serial number requirements.

System Assemblies and Spare Parts

Illustrates major system assemblies and lists recommended spare parts.

Compressor and Parts Assembly

Illustrated breakdown of the compressor unit and its associated parts.

Frame Assembly Components

Illustrated breakdown of the machine's frame components.

Instrument Panel Assembly Components

Illustrated breakdown of the instrument panel and its components.

Engine and Drive Parts Assembly

Illustrated breakdown of the engine and drive system parts.

Belt Guard Assembly Components

Illustrated breakdown of the belt guard assembly components.

Electrical System Components

Illustrated breakdown of the electrical system components.

Fuel Tank Assembly Components

Illustrated breakdown of the fuel tank assembly and its components.

Control Assembly Components

Illustrated breakdown of the control assembly components.

Decal and Plate Locations (Parts 1-3)

Diagrams showing locations of safety and warning decals on the machine.

Appendix A: Additional Information

Electric Motor Starting Watts Chart

Chart detailing starting watts for various electric motor types and horsepowers.

Extension Cord Chart

Guide for selecting appropriate extension cord gauge based on load and length.

Wattage Requirements for Common Receptacles

Lists wattage requirements for common electrical units and tools.

Air Tool Air Consumption Chart

Details air consumption (CFM) requirements for various air tools.

Available Options List

List of optional accessories and their part numbers for the Air N Arc 200.

Hose Installation Guide

Recommendations for proper hose installation to ensure system integrity and longevity.

Electrode Ignition Procedure

Step-by-step guide for correct electrode ignition and striking techniques.

Pressure System Control Sequences

Illustrates functional sequences of the pressure system control for operational clarity.

Appendix B: Maintenance and Service Log

General Description and Logging Guidance

Explains the purpose of the log and provides guidance on service scheduling.

Maintenance and Service Log Forms

Forms for recording service points, dates, and parts replaced.

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