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VDL Futura FHD2 E6 User Manual

VDL Futura FHD2 E6
184 pages
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Futura FHD2/FMD2 E6
1525 DD1020_01
Main Group 0
WORKSHOP MANUAL

Table of Contents

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VDL Futura FHD2 E6 Specifications

General IconGeneral
ManufacturerVDL Bus & Coach
ModelFutura FHD2 E6
CategoryBuses
Width2.55 m
Axles2
EngineDAF MX-11
Engine Power330 kW
TransmissionZF TraXon
Seating Capacity53

Summary

Futura FHD2/FMD2 E6 Workshop Manual Overview

Foreword and Manual Purpose

Provides an introduction to the workshop manual and its purpose in assisting with technical problems and repairs.

Vehicle Series Information

Specifies the vehicle series covered by the manual and its scope of information.

Vehicle Safety Regulations and Precautions

Warning Symbols and General Safety

Explains warning symbols used in the manual and general safety principles.

General Safety Practices

Outlines fundamental safety regulations applicable to all workshop activities.

Safety When Performing Work

Details specific safety precautions to be observed while carrying out repair work.

Liquid, Lubricant, and Gas Safety

Covers safety regulations related to handling liquids, lubricants, and gases.

Fire Prevention and Risk Avoidance

Provides guidelines on how to avoid the risk of fire during vehicle maintenance.

Welding Work Safety Guidelines

Specifies safety regulations and precautions for performing welding work on the vehicle.

Post-Collision Safety Checks

Outlines safety procedures for checking components after a vehicle collision.

Wiring Harness Safety

Details safety precautions and best practices related to vehicle wiring harnesses.

Tachograph Calibration Safety

Provides safety information and procedures for calibrating the tachograph.

Xenon Lighting Safety

Covers specific safety instructions for working with xenon lighting systems.

Vehicle Diagnosis and Fault Finding

Introduction to Diagnosis

Explains the purpose and structure of the diagnosis section for tracing problems.

Vehicle Behaviour and Performance Issues

Guides on diagnosing issues related to how the vehicle performs and behaves.

Starting and Engine Performance Problems

Troubleshooting common issues related to engine starting and performance.

Gearbox and Transmission Issues

Diagnosing problems related to gear changing in manual gearboxes.

Tyre Wear and Alignment Diagnosis

Covers the diagnosis of abnormal tyre wear patterns and related issues.

System Operation and Warning Indicators

Diagnosing issues with vehicle functions, operations, warnings, and indicators.

Consumption Problems (Fuel, AdBlue, Oil, Coolant)

Troubleshooting high consumption of fuel, AdBlue, oil, and coolant.

Exhaust Smoke Analysis

Diagnosing issues related to black, white, or blue smoke from the exhaust.

Loss of Power and Pulling Force

Diagnosing and troubleshooting a reduction in vehicle pulling force.

Vibrations and Abnormal Noises

Identifying and diagnosing sources of vibrations and unusual noises.

System-Specific Diagnosis (CAN Network, Clutch, Cooling)

Detailed diagnosis for specific vehicle systems like CAN network, clutch, and cooling.

Component-Level Diagnosis (Engine, Axles, Brakes)

Troubleshooting specific vehicle components such as engine parts, axles, and brakes.

Vehicle Repair Guidelines and Best Practices

General Repair Information and Documentation

Provides general information and the technical knowledge level required for repair work.

Technical Information and Torque Specifications

Details technical information, tightening torques, and part replacement guidelines.

Environmental Responsibility in Repairs

Guidelines on environmental protection, recycling, and waste disposal during repairs.

Cleanliness Procedures for Repairs

Emphasizes the importance of cleanliness for successful and damage-free repairs.

Tool Usage and Calibration

Provides guidance on using reliable tools and the importance of calibration.

Engine Repair Precautions

Outlines specific precautions and safety measures when working on the engine.

Test Drive and Visual Inspection Procedures

Guidelines for conducting test drives and visual inspections after repairs.

Component Handling and Quality Assurance

Stresses the importance of using original parts and proper component handling.

Plastic Lines and Connections Repair

Instructions for removing, fitting, and repairing plastic lines and connections.

Gasket and Seal Replacement

Details on replacing paper, Klingerit, and liquid gaskets.

Oil Seal Removal and Installation

Procedures for the safe removal and installation of oil seals.

Bearing Fitting Procedures

Guidelines for fitting bearings into housings and onto shafts.

Vehicle Fluid and Lubricant Specifications

General Fluid Guidelines and Alternative Fuels

Overview of permitted liquids, lubricants, and alternative fuel types.

Biodiesel and Alternative Fuel Usage

Information on Biodiesel (FAME), its properties, storage, and use.

AdBlue System Handling and Purity

Guidelines for handling AdBlue, including temperature effects, measurement, and purity.

Vehicle Cleaning Procedures

General Vehicle Cleaning Principles

General information on vehicle cleaning to maintain paint protection and prevent damage.

High-Pressure Washing Guidelines

Detailed instructions and precautions for cleaning the vehicle using a high-pressure hose.

Engine and Component Cleaning

Procedures for cleaning the engine and its components using high-pressure hose or steam cleaner.

Gearbox Cleaning and Paint Protection

Instructions for cleaning the gearbox, including avoiding paint damage.

Interior Cleaning Procedures

Guidelines for cleaning upholstery, dashboard, plastic parts, and seat belts.

Cleaning Contaminated Surfaces

Procedures for cleaning vehicle parts contaminated with coolant, diesel, or AdBlue.

Vehicle Storage and Preservation

General Storage Preparation Points

Key considerations and measures for storing the vehicle to maintain its quality.

Fluid Level and System Checks for Storage

Checks for fluids, air conditioning, and technology systems before storage.

Electrical System Storage Procedures

Guidelines for storing vehicle batteries during periods of inactivity.

Technology System Checks for Storage

Checks for air tanks, water separators, and tyre pressure for storage.

Exterior Vehicle Storage and Protection

Measures for protecting the vehicle's exterior during storage, including rubber care.

Vehicle Preparation After Long-Term Storage

Steps required to prepare the vehicle for use after a period of storage.

Paint Treatment and Corrosion Protection

General Paint Repair and Respraying Guidance

Instructions for respraying and repairing conventional paint systems.

Conventional Paint System Repair Process

Step-by-step guide for cleaning, applying primer, and topcoat for paint repairs.

Zinc Layer Repair and Protection

Procedures for cleaning and applying zinc paint to repair protective layers.

Anticorrosion and Antichip Coating Application

Details on applying anticorrosion coatings and antichip protection.

Sealant Seam Inspection and Repair

Guidelines for inspecting, repairing, and sealing panel seams.

Vehicle Jacking and Support Procedures

Overview of Lifting and Supporting Methods

General information and safety guidelines for lifting and supporting the vehicle.

Lifting Scenarios and Equipment

Describes different situations requiring lifting and the appropriate equipment.

Wheel Lift Operation

Instructions and safety precautions for using wheel lifts to raise the vehicle.

Central Lifting Column Operation

Procedures and safety measures for operating central lifting columns.

Axle Support Placement and Safety

Guidance on correctly placing axle supports under the vehicle frame for safety.

Jacking Up and Supporting Steps

Detailed steps and safety instructions for jacking up the vehicle.

Unconditional Vehicle Kneeling Function

Instructions on using the vehicle's kneeling function for safe jacking.

Auxiliary Tools for Lifting

Information on using auxiliary tools such as wheel adapters and supports for lifting.

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