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VAZ 800 XL SP
VECOPLAN VAZ 800 XL SP User Manual
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Operation Manual
Shre
dde
r
VAZ
800
XL SP
Ord
er n
o
.:
Machine no
.:
Date:
Year o
f
cons
truct
ion:
10495
10495 020
2007
-
11
-
08
2007
VECOPLAN
AG
Vor der B
itz 10
Gew
er
be
geb
iet E
ichen
stru
th
D-
56470 Bad
Mari
enberg
Tele
ph
on
e
0049
2661
6267
-0
Fa
x
0049 2661
6267
-
70
E-Mail:
ve
c
o
p
la
n
@ve
co
p
la
n.
d
e
htt
p://
w
ww.v
ec
op
l
an.de
2
Table of Contents
Contents
2
Table of Contents
4
Contents
4
General
8
Note to the Operator
8
Usage as Stipulated
8
VECOPLAN - Quality Control
9
Safety
10
Symbols
10
Occupational Safety
10
Occupational Safety Instructions
11
Organisational Measures
11
Selection and Qualification of Personnel; Fundamental Obligations
11
Safety Instructions for Specific Operating Phases
12
Normal Operation
12
Special Work such as Upkeep Work, Rectifying Faults and Waste Disposal
13
Instructions on Particular Types of Risk
15
Electrical Energy
15
Gas, Dust, Steam and Smoke
16
Hydraulics, Pneumatics
16
Oils, Greases and Other Chemical Substances
16
Mobile Machines
17
Safety Distances
18
Safety Locks
19
Protective Devices
20
Dangerous Area
20
Residual Risks
23
Personal Protective Equipment
23
Technical Data
24
Machine Model Code
24
Machine/Plant Rating
24
Functional Data
24
Dimensions and Weight
24
Main Drive
25
Hydraulic Unit
25
Tightening Moment of the Screw, Except Fixing Screws for Reducing Tools and Counter Knife
26
Tightening Torques of Screw Connection of Reducing Tools
26
Tightening Torques of Screw Connection for Counter Knife
26
Electrical Connections
27
Noise Emission Values of a Reference Machine
28
Transporting
30
Dimensions and Weight (See Chapter "Technical Data")
30
Instructions and Protective Measures for Transporting
30
Hoisting Gear, Lifting Eye Bolts
30
Check on Acceptance by the Receiver
31
Packaging, Insulation
31
Report and Document Transport Damage
31
Storage Location, Storage Period, Protective Measures
31
Installation
32
General Instructions
32
Installation Conditions
32
Hoisting Gear
33
Installation
33
Fitting
34
After Installation
35
Electrical Plant
36
Removal
37
Commissioning
38
Instructions
38
Before Commissioning
38
During Commissioning
39
Idle Operation and Locking Mechanism Test Without Material
40
Idle Operation Test
40
Locking Mechanism Tests
41
Mechanical Test Running with Material
42
Operation
44
Normal Operation
44
Stopping the Machine/Plant
44
Conduct in Case of Disruptions
44
Safety Cut-Off
44
Operational Safety
45
Operator Controls
46
Control Cabinet
46
For Information on allen Bradly Programmer Logic Control (PLC) See "Appendix" Section Circuit Diagram (CPU 1747-L532)
47
Troubleshooting
48
Switching on Again after Fault
49
Damage During Guarantee Period
49
Maintenance
50
Maintenance and Inspection
50
Instructions
50
General Advice Hydraulic System
52
Recommended Hydraulic Oil Type
53
Adjusting the Hydraulic System
53
Maintenance and Inspection List
54
Lubricating and Checking the Bearings
57
Checking the Bearings
57
Lubricating Points
58
Lubricant Storage
59
Maintenance
60
Note
60
V-Belt Drive
61
Tension and Replace V-Ribbed Belt
62
Removing and Fitting Pulley
64
Changing the Reducing Tools
65
Replace Counter Knife
68
Changing the Screen
70
Ram Guides: Replacing of Guide Rollers
71
Replacement of Guide Rails
73
Replacing the Seals at the Ram Front
75
Replacing the Seal at the Back Wall
77
Repair Work on the Machine/Plant
78
Spare Parts Holding and Customer Service
79
Spare Parts Holding
79
Designation
80
Name of Components
81
Spare and Replacement Parts List
81
Machine Body
82
Counter Knife
83
Screen
83
Rotor
84
Reducing Tool
86
Ram
87
Main Drive
89
Hydraulic System (Structural Component 6)
90
Spare Parts and Customer Service Addresses
91
Our Representative Offices
92
Appendix
94
Maintenance Tools and Accessories
94
List of Separate Documentation
94
Trip Coupling
95
Operational Safety
95
Design
95
Operation
95
Troubleshooting
96
Adjusting the Contaminant Detection Proximity Switch
97
Measures after the Machine Has Been Shut down by the Contaminant Detection
98
Index
99
4
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VECOPLAN VAZ 800 XL SP Specifications
General
Brand
VECOPLAN
Model
VAZ 800 XL SP
Category
Paper Shredder
Language
English
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