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Vega VEGATOR 632 - User Manual

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Operating Instructions
VEGATOR 632
Signal conditioning instrument
Document ID:
35243
Signal
conditioning instruments
and communication

Table of Contents

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Summary

About this document

1.1 Function

Provides information for mounting, connection, setup, maintenance, and fault rectification.

1.2 Target group

Manual is directed to trained qualified personnel.

1.3 Symbolism used

Explains information symbols, cautions, warnings, dangers, and actions.

For your safety

2.1 Authorised personnel

Operations must be by trained personnel; PPE must be worn.

2.2 Appropriate use

Instrument is for level switch connection; proper use ensures reliability.

2.3 Warning about misuse

Incorrect use can lead to hazards like vessel overfill or damage.

2.4 General safety instructions

Instrument is high-tech; requires observance of regulations and guidelines.

2.5 CE conformity

Device fulfills EC guidelines; CE mark confirms successful testing.

2.6 Safety instructions for Ex areas

Notes Ex-specific safety information for installation and operation in Ex areas.

2.7 Environmental instructions

Mentions environment management system and DIN EN ISO 14001 certification.

Product description

3.1 Structure

Details scope of delivery and constituent parts of VEGATOR 632.

3.2 Principle of operation

Describes how the instrument processes signals of conductive probes using AC current.

3.3 Operation

Explains how damping, mode, and switching point are adjusted via switches and potentiometers.

3.4 Packaging, transport and storage

Covers protection during transport, materials used, and disposal of packaging.

Mounting

4.1 General instructions

Specifies mounting on carrier rail EN 60715 and protection of adjustment elements.

4.2 Instructions for installation

Notes that Ex version is auxiliary and intrinsically safe; specifies minimum distances.

Connecting to power supply

5.1 Preparing the connection

Safety instructions for connection, recommendations for overvoltage arresters, and Ex area considerations.

5.2 Connection procedure

Details terminal assignment and step-by-step electrical connection instructions.

5.3 Wiring plan

Explains grounding for conductive/non-conductive vessels and line monitoring requirements.

Adjustment elements

6.1 Adjustment elements - Overview

Identifies adjustment elements like DIL switch, potentiometer, control lamps, and slide switches.

DIL switch block

Details the DIL switch block functions and settings.

Potentiometer for switching point adjustment

Explains the potentiometer function for adapting the measuring system to product conductivity.

Set up - Single channel control (level detection)

7.1 Adjust relay function

Explains the 3-step switch for adjusting relay outputs (parallel, separate, alarm).

7.2 Sensitivity adjustment

Standard adjustment for conductive liquids, using DIL switches and potentiometer.

7.3 Adjust switching delay

How to adjust switching delay using the slide switch (E).

Set up - Two-point control As (pump control)

8.1 Adjust relay function

Explains the 3-step switch for adjusting relay outputs for two-point control.

8.2 Adjustment

Standard adjustment for conductive liquids using DIL switches and potentiometer.

8.3 Adjust switching delay

How to adjust switching delay using the slide switch (E).

Set up - Two-channel control

9.1 Adjust relay function

Explains the 3-step switch for adjusting relay outputs for two-channel control.

9.2 Adjustment

Standard adjustment for conductive liquids using DIL switches and potentiometer.

9.3 Adjust switching delay

How to adjust switching delay using the slide switch (E).

Set up - Four-channel control

10.1 General information

States that two VEGATOR 632 instruments are required for four-channel control.

10.2 Adjust relay function

Refers to single, two-point, or two-channel control for relay function adjustment.

10.3 Adjustment

Refers to single, two-point, or two-channel control for adjustment.

Switching examples

11.1 Single channel operation

Shows level detection without alarm monitoring with ground electrode.

11.2 Two-channel operation

Illustrates level detection with separate outputs.

11.3 Two-point control

Shows two-point control (As) with alarm monitoring.

Maintenance and fault rectification

12.1 Maintaining

States no special maintenance is required for normal operation.

12.2 Remove interferences

Lists common failure reasons like sensor, voltage, or cable issues.

12.3 Function test

Explains how to simulate a fault signal by removing a plug connection.

Dismounting

13.1 Dismounting steps

Instructs to reverse mounting and connection steps.

13.2 Disposal

Covers recycling of materials and WEEE directive compliance.

Supplement

14.1 Technical data

Lists general data, power supply, sensor input, adjustment elements, and relay outputs.

14.2 Dimensions

Provides physical dimensions of the VEGATOR 632 unit.

Summary

About this document

1.1 Function

Provides information for mounting, connection, setup, maintenance, and fault rectification.

1.2 Target group

Manual is directed to trained qualified personnel.

1.3 Symbolism used

Explains information symbols, cautions, warnings, dangers, and actions.

For your safety

2.1 Authorised personnel

Operations must be by trained personnel; PPE must be worn.

2.2 Appropriate use

Instrument is for level switch connection; proper use ensures reliability.

2.3 Warning about misuse

Incorrect use can lead to hazards like vessel overfill or damage.

2.4 General safety instructions

Instrument is high-tech; requires observance of regulations and guidelines.

2.5 CE conformity

Device fulfills EC guidelines; CE mark confirms successful testing.

2.6 Safety instructions for Ex areas

Notes Ex-specific safety information for installation and operation in Ex areas.

2.7 Environmental instructions

Mentions environment management system and DIN EN ISO 14001 certification.

Product description

3.1 Structure

Details scope of delivery and constituent parts of VEGATOR 632.

3.2 Principle of operation

Describes how the instrument processes signals of conductive probes using AC current.

3.3 Operation

Explains how damping, mode, and switching point are adjusted via switches and potentiometers.

3.4 Packaging, transport and storage

Covers protection during transport, materials used, and disposal of packaging.

Mounting

4.1 General instructions

Specifies mounting on carrier rail EN 60715 and protection of adjustment elements.

4.2 Instructions for installation

Notes that Ex version is auxiliary and intrinsically safe; specifies minimum distances.

Connecting to power supply

5.1 Preparing the connection

Safety instructions for connection, recommendations for overvoltage arresters, and Ex area considerations.

5.2 Connection procedure

Details terminal assignment and step-by-step electrical connection instructions.

5.3 Wiring plan

Explains grounding for conductive/non-conductive vessels and line monitoring requirements.

Adjustment elements

6.1 Adjustment elements - Overview

Identifies adjustment elements like DIL switch, potentiometer, control lamps, and slide switches.

DIL switch block

Details the DIL switch block functions and settings.

Potentiometer for switching point adjustment

Explains the potentiometer function for adapting the measuring system to product conductivity.

Set up - Single channel control (level detection)

7.1 Adjust relay function

Explains the 3-step switch for adjusting relay outputs (parallel, separate, alarm).

7.2 Sensitivity adjustment

Standard adjustment for conductive liquids, using DIL switches and potentiometer.

7.3 Adjust switching delay

How to adjust switching delay using the slide switch (E).

Set up - Two-point control As (pump control)

8.1 Adjust relay function

Explains the 3-step switch for adjusting relay outputs for two-point control.

8.2 Adjustment

Standard adjustment for conductive liquids using DIL switches and potentiometer.

8.3 Adjust switching delay

How to adjust switching delay using the slide switch (E).

Set up - Two-channel control

9.1 Adjust relay function

Explains the 3-step switch for adjusting relay outputs for two-channel control.

9.2 Adjustment

Standard adjustment for conductive liquids using DIL switches and potentiometer.

9.3 Adjust switching delay

How to adjust switching delay using the slide switch (E).

Set up - Four-channel control

10.1 General information

States that two VEGATOR 632 instruments are required for four-channel control.

10.2 Adjust relay function

Refers to single, two-point, or two-channel control for relay function adjustment.

10.3 Adjustment

Refers to single, two-point, or two-channel control for adjustment.

Switching examples

11.1 Single channel operation

Shows level detection without alarm monitoring with ground electrode.

11.2 Two-channel operation

Illustrates level detection with separate outputs.

11.3 Two-point control

Shows two-point control (As) with alarm monitoring.

Maintenance and fault rectification

12.1 Maintaining

States no special maintenance is required for normal operation.

12.2 Remove interferences

Lists common failure reasons like sensor, voltage, or cable issues.

12.3 Function test

Explains how to simulate a fault signal by removing a plug connection.

Dismounting

13.1 Dismounting steps

Instructs to reverse mounting and connection steps.

13.2 Disposal

Covers recycling of materials and WEEE directive compliance.

Supplement

14.1 Technical data

Lists general data, power supply, sensor input, adjustment elements, and relay outputs.

14.2 Dimensions

Provides physical dimensions of the VEGATOR 632 unit.

Vega VEGATOR 632 Specifications

General IconGeneral
BrandVega
ModelVEGATOR 632
CategorySignal Processors
LanguageEnglish