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Ventura Bike-Pack System User Manual

Ventura Bike-Pack System
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Manufactured by:
128-134 Maui Street, P.O. Box 10-393, Hamilton, New Zealand
Telephone +64 (7) 849 4392, Facsimile +64(7) 849 4114
E-mail: dold @ventura-bike.com Internet: www.ventura-bike.com
Thank you for purchasing our VENTURA BIKE-PACK SYSTEM.
Before use please read all instructions and our Limited Warranty carefully.
To Fit : Yamaha YZF-R1 P, R (02-03)
Y078/B L-Brackets
PF14/B Pack-Rack
SR14/B Sport-Rack
GH14/16/B Grab-Handle
A range of various style packs for the 'Aerodynamic' systems,
along with storm covers and optional shoulder straps (where
applicable) are available.
Check with your local dealer, distributor or contact us direct
for the latest models.
FITTING KIT CONTENTS
LD001/B locking device (fitted to L-Brackets)
1 LK001/S Key
1 pair Part # 438
L/R Templates
2 M6 x 25 bolts(black zp)
2 M8 x 17.0 x 1.4 flat washers (black zp)
2 M8 x 22.0 x 3,0 flat washers (bright zp)
2 M8 x 16. bolts (black zp)
2 Part # 437 L/R mounting brackets (black zp)
IMPORTANT NOTE: Cover the rear top body panel with an
abrasion resistant film to prevent any marking or damage to the
surface finish.
FITTING INSTRUCTIONS
1 Remove seats and the rear body.
2 Remove and discard the rearmost frame, to inner tool
compartment mounting bolts.
3 Cut the template from the instructions and place into the
top of the underbody aligning the small marked hole with
the rear body retaining clip hole and holding outwards
into the two vertical cut out portions. Mark the centre of
the larger, rearmost hole and drill/file out carefully to
15mm (5/8" ).
4 Fit Part # 437 L/R brackets down through the holes you
have drilled, with the flat mounting top mounting facing
to the rear. Secure to the rear compartment mounting
with the M6 x 25 bolts supplied. Leave loose.
Diagram 1
Legend to 1 Part # 437
Diagram 1 2 M6 x 25 bolt
5 Remove pillion footpeg casting bolts. Replace the front
bolts with an M8 x 22.0 x 3.0 flat washer inserted
between the casting and the frame. Leave loose.
6 The front L-Bracket mounts are secured between the
rear footpeg casting mount and the frame using the
original bolts while resting the rear of the L-Brackets on
top of the indicators. Leave loose.
7 The rear L-Bracket mounts are secured to the bottom of
the Part # 437 brackets with the M8 x 16 bolts and M8 x
17.0 x 1.4 flat washers provided. Leave loose.
8 Fit Pack-Rack or Sport-Rack into the L-Brackets and
tighten the Part # 437 brackets mounting bolts, remove
the rack and remove the L-Brackets.
9 Refit the body and seats. Refit the L-Brackets and rack
as previously installed; and tighten the mounting bolts,
then tighten the L-Bracket locking devices by following
the procedure in the General Instructions For Use.
Y078B : Issue 4 : August 2009 Page 1 of 4
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Ventura Bike-Pack System Specifications

General IconGeneral
BrandVentura
ModelBike-Pack System
CategoryMotorcycle Accessories
LanguageEnglish

Summary

Ventura Bike-Pack System Overview

Yamaha YZF-R1 P, R (02-03) Installation

Fitting Kit Contents

List of components included in the fitting kit for the specified motorcycle model.

Fitting Instructions

Step-by-step guide for installing the Ventura Bike-Pack System onto the motorcycle.

General Usage and Safety Instructions

Before Use Recommendations

Essential checks and precautions before operating the system, including solo/pillion riding.

Securing Pack to Pack-Rack

Instructions on how to properly attach the pack to the carrier using straps.

Packing and Load Capacity

Guidelines for packing the pack evenly and the maximum carrying capacity.

Maximum Speed and Handling

Recommended maximum speed and impact of exceeding load/speed limits.

L-Brackets and System Components

L-Bracket Usage

Requirement for L-Brackets to always be fitted with a Pack-Rack, Sport-Rack or Grab-Handle.

Important System Note

Use of non-Ventura parts voids the warranty; system designed as a complete unit.

Limited Warranty Information

Warranty Scope and Limitations

Details the one-year warranty against defects and exclusions for improper use or accidents.

Making a Warranty Claim

Procedure for returning the product to the dealer or Dold Industries for warranty service.